Industrial brush mat

We are a distributer of industrial brush mates in Belgium, Holland, France and the UK.

We are looking for a manufacturer in China who can produce very strong brush mats from Polyester for industrial applications. We will order 400 mats per lot, one mat is 1m wide and 3 m long. So in total 1.200 m� per lot. We need approximately 8 lots per year. 

We have a detailed description including pictures how the mat needs to be produced and what materials to be used. This will be send to you in PDF when you are interested to make the product.

How the product is made is explained below in big lines:

1 step One creating a needle punch laminate

- the needle punch is made of texturized fibres ( polypropylene, 13 tex, 70 mm , white , UV stabilized)

- the needle punch is 9 mm thick

2 step TWO the needle punch is laminated to a woven mat

- the woven mat is made of plain weave (circle weaving machine, warp polypropylene 54 tex / white UV stabilized. Weft 108 tex / white UV stabilized.

- the plain weave is glued to the needle punch

3 step THREE tufting

- the laminate is tufted with PES yarn of 450 tex, on a tufting machine of 1/6'' / 27 stitches per 10 cm / peile height 17 mm.

4 Step FOUR PU saturation

- to bind the piles in the needle punch the total mat is saturated in PU glue

5 Step FIVE cutting

- the mat is cut to a size of 1 m by 3 m