Fruit And Vegetable Chips Vacuum Frying Machine
Industrial Fruit Peanut Potato French Fries Vacuum Fryer Machine
What is fruit and vegetable chip?
Fruit and vegetable chips belong to one kind of dehydrated fruit and vegetable food. Full name called the vacuum low temperature frying chips, for short VF chips.
The product fully retained the nutrition, color and flavor of fruits and vegetables, with pure natural, low fat, low calorie etc. characteristics, taste crisp and fresh natural, is a kind of popular fashion leisure food in international at present. It was known as the green revolution at the end of 19th century by nutritionist.
The theory of vacuum frying technology.
Vacuum frying technology is a new kind technology of dehydration .So it is not the frying machine. Due to products are processed in the vacuum tanks, the fruits and vegetables dehydration is processing in the relatively low temperature, which can retain the nutrition and lustre of fruits and vegetables .The products is not damaged under the high temperature, so in some sense, it’s very different from the fired products with normal temperature .Its principle is that under the condition of reduced pressure, oil and water has three different physical phenomena, first, the oil and water boiling point depression (oil around 80°C, water around 40 °C); second, reach to boiling point, water from liquid to vapor but oil is different; third, oil and water specific gravity is different, the oil can replacement of the moisture in the material under the high boiling point and make the fruit vegetables or other materials to dehydration in a short time rapidly. Vacuum low temperature frying have following characteristics:(1) Temperature lower, less nutrition loss;(2) Moisture evaporates quickly, drying time is short;(3)have puffing effect, improve the products reconstitution properties (4)extend the foods shelf life.
Vacuum fryer has following characteristics:
(1) Low temperature, Maintaining the original color, flavor and nutrition of fruits & vegetables;
(2) Moisture evaporates quickly, drying time is short;
1.Adopting spiral plate condenser, High heat transfer efficiency, Larger condensing area(15m2),Smaller
2. Using straight-through valve, Reduce the loss of vacuum, Swept volume per unit time is larger; The diameter of evacuation pipeline is larger,Moderate pumping speed.
3. adoption of improved water ring vacuum pump, Vacuum up -0.095~-0.098MPa(Cooling water≤25°C),Low noise; Autoclave vacuum of early feeding Less than -0.09MPa, Improve product quality..
4.Increase the collection tank system, Condensate produced when the material can be collected separately dehydration, so that the cooling pump to reduce water pollution, reusable, environmentally friendly emissions achieved the purpose of extracting oil splashes recyclable, allowing users to savings, income..
1.Using atmospheric jet vacuum pumps, low exhaust volume per unit time, the impact of evacuation time, the pipeline pumping speed, noise, easy to extract palm oil splashes in the kettle, causing cooling water pollution, especially in high ambient temperature, cooling pond and easy stink.
2.Due to dehydration plant need air humidity is small, easy jet pump large quantities in the workshop layout, or cause workshop humidity increases, the impact of product quality
3.Atmospheric jet pump in the production process, there are intermittent irregular backwater phenomenon, resulting in product obsolescence.
Using the entire cage structure, Motor oil off the next set, improve equipment stability.When the oil is no accumulation of dead material off, speed adjustable up 400r/min, well off the oil effect, de-oiling uniform (patented technology), product quality improved..
1.Cage structure using materials sector, there is accumulation of dead center off the oil, butter oil unevenly, high oil content, affect product quality.
2. Some models feature the entire cage structure, in the cage off the oil state in the spiral arms, de-oiling low speed (<200r/min) off the oil less effective
1.Spiral plate heat exchanger, high heating efficiency, heating area (11m2), heating up fast, after the initial feeding oil temperature is not Less than 80 °C, the product quality improvement
Jacketed heating, the heating efficiency is low, heat slowly
1. Production throughout the entire frying oil can be filtered to slow deterioration, greatly extending the frying oil to use time and improve product quality
2.Can be carried out in the wash oil treatment equipment, the oil reached the national standard requirements, long-term use, improve the user economic
Electrical control system
1. Electrical control by PLC microcomputer control, touch screen appearance, operate directly, English and Russian can display text panels, low failure rate
2. De-oiling inverter and PLC connections, full automation
Heating the outer loop filtration system connected to PLC, automatic (manual) control
Pictures of machine:
Pictures of products:
01 Raw materials(slection)→02 Cleaning(pool or mechanical) → 03 Peeling → 04 Cutting → 05 Color-protecting →06 Remove green and preheating → 07 Cooling → 08 Leachate → 09 Dipping → 10 Quick-freeze → 11 Soaking → 12 Frozen →13 Frozen( freezer -20°c) vacuum fryer → 14 Deoiling → 15 Broken hammer to get the finished product → 16 Finished product-cooling → 17 Weighing → 18 Packaging → 19 Storage
We Provide Satisfied Service & Turnkey Solution:
a. Consultation service before, during, and after sales;
b. Project planning and design service;
c. Debugging of equipment until everything is functional;
d. Management of equipments' long distance shipping from seller's factory to the named place by buyer;
e. Training of equipment maintenance and operating personally;
f. New production techniques and formulas;
g. Provide 1 year complete warranty and life-time maintenance service.
Our company began developing and manufacturing Vacuum Fryer Equipment since 1992 ,we have more than 50 users, more than 500 sets of equipment, the market share of more than 60%; There are a lot of customers from South Korea, Moldova, Iran, the Philippines, Ukraine, Pakistan, Japan, Mexico, Thailand and other countries, the export of more than 500 sets of equipment.
Jinan Huachen Industrial Group Co., Ltd. is an integrating industrial company with comprehensive import-export operation right that founded in 1998, located in beautiful Jinan city. Huachen is the leading enterprise of Jinan foreign trade and economic cooperation system, council member of import and export association, AAA enterprise of Qingdao customs. Our group has two wholly owned subsidiaries, one subsidiary, one joint stock company, four groups directly affiliated departments.