Cap Ridge roll forming machine

FOB Reference Price:Get Latest Price
$11,700.00 - $17,000.00 / Set | 1 Set/Sets (Min. Order)
Model Number:
GH-435
Shipping:
Support Sea freight
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Overview
Quick Details
Place of Origin:
Jiangsu, China
Brand Name:
GIHUA
After-sales Service Provided:
Engineers available to service machinery overseas
Voltage:
380V 50HZ 3phase
Supply Ability
Supply Ability:
10 Set/Sets per Month
Packaging & Delivery
Packaging Details
Suitable for sea shipping.
Port
shanghai
Product Description
Cap Ridge roll forming machine
Ⅰ: General properties:
1)Maximum roll forming speed: not less than 15meters per minute
2)Bending precision: the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances);
3)Bending quality: ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades.

Ⅱ:Composition of machine:
1. 3T manual decoiler 
2. Feeding →roll forming→pressing→t post cutting
3. Output table
4. Control desk
5. Hydraulic station
6. Spare part list

Ⅲ: Profile, layout & production flow:
1) Profile thickness between 0.4mm and 0.7mm
2)Effective width: base on profile 406mm (final is base on testing result)
3)Following profile in only for customer reference, the exactly can be provide by customer
4)This machine adopt post-cutting.
5)Length tolerance: ±1.5mm per each pieces


Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order)
Working direction base on customer request:

The production flow of equipment:

Decoiler→ feeding→roll forming→pressing→post cutting →output table



Packaging & Delivery
Packaging:1:Nude in container with plastic film.
                           2:We can do the packaging according to your need.
Delivery Detail:Shipped in 30 days after payment
Composition
1: Uncoiler 
1)Dimensions: 1700mm*1000mm*800mm
2)Width of feeding: 300mm
3)Capability: 3Ton
4)Range of expand(by manual): 420mm—510mm
5)Mode of expand &fight: inner expand &fight by manual
6)Way of feeding: manual

2. Feeding →roll forming→pressing→post cutting

(1)Feeding

1)Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
2)Entrance table-guide: adjustable
3)Entrance width range:400-420mm
4)Entrance and guide roller: diameter is ¢56mm, material is sae1045, surface with chrome

(2)Forming Section

                                       Profile steel thickness between 0.4mm and 0.7mm
1)Main motor power:4kw, AC motor, side motor to save space (Brand: guomao which made in China)
2)Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
3)Roll station:7stations+4 station of side roller (base on final design)
4)Roller material:SAE1045, chrome plated surface
5)Shaft diameter: ¢65mm material: SAE1045
6)Working type: up shaft is initiative, down shaft is passive
7)Machine roll forming speed: not less than 15m/min
8)Roll former has leveling bolts in the base for adjust the leveling
9)Machine base frame adopt H beam welding steel
10)In the main roll forming machine have 1 button for urgency stop if happen any malfunction.
11)Transmission: by chain, 1.0inch double line

(3)Press and post cutting

1)Machine adopt hydraulic press and post-cutting
2)Press distance is adjustable by PLC system
3)Cutting after forming: Cut the sheet after roll forming to required length
4)Cutting motion: The main machine is will stop when cutting, after this motion will start again automatically.
5)Material of blade:Cr12 with heat treatment 58-60°1 sets cutter
6)Length measuring: Automatic encoder length measuring, brand: Omron
7)Tolerance of length: 3000mm+/- 1.0mm
8)Cutting table length: 2m

3: Output table

1)Frame: welding by tube
2)Size: about 2.0m long*0.3mwide*0.9mhigh
3)One out table with support roller
4)Supporter roller: ASTM 1045 with chrome
5)Diameter of rollers: 55mm
6)Color: Blue
7)Quantity: 2units

4:Control desk

1)Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
2)Automatic length measurement
3)Automatic quantity measurement
4)Automatic punching distance
5)Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
6)Length inaccuracy can be amended easily.
7)Control panel: Button-type switch and touch screen
8)Unit of length: millimeter (switched on the control panel)
9)Language: English/Spanish and Chinese

5. Hydraulic station:

1)Hydraulic power: 3 kw
2)Working pressure: 10Mp adjustable
3)Solenoid valve: 2groups
4)Hydraulic oil: 46# hydraulic oil

loading machine
Our Service

enginer to test machine for clients.

clents learning to check the products.


Certifications
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