Nickel plated prius copper bus bars for hybrid battery

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$0.50 / Piece | 100 Pieces (Min. Order)
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Shipping fee:
Depends on the order quantity.
Lead Time:
5 day(s) after payment received
Customization:
Customized logo (Min. Order: 1000 Pieces)
Customized packaging (Min. Order: 1000 Pieces)

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Overview
Quick Details
Place of Origin:
Zhejiang, China (Mainland)
Brand Name:
RHI
Model Number:
prius busbar
Application:
battery conducting
Shape:
Square
Length:
Required, 35.4mm
Grade:
C11000
Cu (Min):
99.9%
Alloy Or Not:
Non-alloy
Item:
prius busbar
Width:
16.03mm
Thickness:
0.8mm
Hole size:
2X5.4mm
Hole:
Round
Surface:
Nickel plated
Heat shrink tube:
None
PVC cover:
ok if you need
Usage:
for prius battery

Packaging & Delivery

Selling Units:
Single item
Single package size: 
5X2X1 cm
Single gross weight:
0.004 kg
Package Type:
prius bus bar 100cs pe plastic bag and normal carton
Picture Example:
package-img
package-img
Lead Time :
Quantity(Piece) 1 - 1000 >1000
Est. Time(days) 5 To be negotiated
Product Description

Nickel plated prius copper bus bars for hybrid vehicle                  These are completely new precision CNC machined hybrid battery bus bars.  These are NOT old cleaned and then plated bars. Plated bars still suffer from corrosion if scratched as the plating is very thin. Our bus bars are CNC machined from proprietary material that is thicker than the original to reduce resistance and voltage drop. Get maximum power out of you hybrid battery.  If you were to cut one of our bars in half you would not see any unprotected bare copper.  These will NOT corrode like original bare copper bars!!  We will be releasing other applications in the future. 

 

Material StandardGB : T2 Copper with Min. 99.9%
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Other Material also can be customized
Resistance
0.00001Ω
 
Conductivity
57%
 
Copper busbar thickness1mm-10mm depend on bus bar structure,
we will advise suitable thickness
Insulation MaterialPVC Dipping Coating performs well for special shaped bus bar,which can be put on directly. It is not easy to break when it be bent with many times.
Flame Retardant/Fire ResistanceUL94-V-0 or upon you request
Leakage TestingPVC Dipping Sleeves: 
In condition of 3500VDC with 30s upon thickness 1.5mm, Leakage is 0.025 MA;
In condition of 5000 VAC with 30s to 60s upon thickness 1.8mm to 2.0mm, Leakage is 0.065 MA;
Or upon your working voltage, we advise to choose better solution.
Surface PlatingNickel, tin or silver plated etc
Plating Thickness:Normally 3um to 12um
or upon customers' request
Salt Spray TestingIn a neutral environment, nickel can bear 240 hours. Silver is lower, tin is lowest
Bending TestingBend 10000 times in 15 radian angle without breakage or fracture.
Temperature Rise TestingDepend on flexible busbar cross-sectional area,
We can offer all temperature rising test report before delivery if you request
Operating Temperature
-45 to +150 ºC
 
Copper busbar Tensile Strength≥500N
Quote TimeQuotation sheet will be sent in 1-3 working days when receive your enqiury
Sample/Trial Order
Delivery Time
In 5 -15 working days according to different bus bar structure and manufacture process
Quality Management StandardMeet Auto Industry IATF 16949
Eco-friendly Certificate
ROHS, REACH
 

 

 

Drawing

 

Application

Hybrid battery busbars are designed for use with the Hybrid Battery Pack modules of the following vehicles:

Toyota Prius GEN II (2004-2009)
Toyota Prius GEN III (2011 - 2015)
Nissan Altima (2007-2010)
Lexus CT200h

Busbar tester

 

Testing Capabilities

Test ProgramsTester Standard Test  Result
Endurance testEndurance meterupon your request 
Release force testUniversal material testing machineupon your request 
Loop resistance,contact resistance testLoop resistance testing equipmentupon your request 
Temperature rising testTemperature rising testerGB/T14048.1-2000
Electric conductivity testConductivity testerYS/T478-2005
Salt spray testSalt spraying testerGB/T2423.17-2008
Thermal ageing, heat vibration testAir exchange aging test machineupon your request 
Coating thickness testX-ray coating thickness testerupon your request 
Voltage drop testVoltage drop testerupon your request 
Customer feedback

 

Hot sales

 

   
       Solid Busbar       Dipping busbar     Laminated busbar
Company Information

 

Contact us

 If you are unsure if this will fit your application or have a special request, please do not hesitate to contact us.We will be glad to assist you with any of your questions.

 

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