Fineness rubber powders have wide application fields, it could be reused directly in all kinds of rubber products with rubber po
Main Technical Parameters:
Rubber Race Tracks Building Machinery Set PL-21
|Nominal Claming Force||64MN (6400T)|
|Rating Electric Voltage||3 Phases 380V, Single Phase 220V, 50Hz|
|Hot Plate Size||21*1.35 meters|
|Max. Working Temperature of Hot Plate||Steam Heating at 170 degree Celsius|
Oil, Electric Heating at 200 degree Celsius
|Working Temperature Difference of Hot Plate||≤5 degree Celsius|
|Roughness of Hot Plate's Working Surface||≤3.2Ra(um)|
|Pressure Drop of Hydraulic System||≤100%|
|Noise's Sound Pressure Level||≤82Db(A)|
The flow chart of :
Preheating -> Feeding Materials -> Closing Mould -> Vulcanizing Molding -> Demoulding Discharging -> Packaging
- First start steam heating system to heat the top-mould plate and bottom-mould plate in main frame of machinery set.
- Press "Start" button, the bottom-mould will be automatically moved outwards till outside of main frame of machinery set, then begin to feed materials.
- After feeding materials, repress "Start" button, the bottom-mould will be reset back to main frame, start hydraulic system to close mould via contact switch and warm up the mould. Set the required parameters of vulcanizing time, temperature and pressure to start vulcanization.
- After some time vulcanization at constant pressure, the timing system will automatically execute demoulding procedure, at the same time, another bottom-mould with already feeded materials will move into main frame from reverse side to start vulcanization continuously. For example, it takes only 20 minutes to produce a prefabricated rubber race tracks with 20 meters long, 24.4 square meters size.
Equipments list of rubber race tracks production line as follows:
---2 sets of rubber banbury kneaders XN-75
---2 sets of rubber banbury knearders XN-35
---10 sets of rubber milling machines XX-450A
---2 sets rubber edges cutting machines QB130
---2 sets of rubber grinding/cutting machines MX130
---1 set vulcanizing press PL-21
---2 sets of crane machines
---Others assistant devices
---Hydraulic control systems
---Total power 970KW
---Max. output capacity 56 square meters per hour
---Plant area covers 1, 680 square meters
---36 workers per day/3shifts
---It takes 30 days to install whole set of production line
---It needs around 10 technicians to debug around 7 days.
There is a prefabricated type rubber race tracks production line in normal production now.
Welcome you anytime to have a look at the factory.