The plant which Laxminarayan industry designed in such a way that minimum manpower will require.
The raw material will be fed into reactor machine for the mixing of chemical.
It is better to keep medium size two reactor for the convenient and economy use.
The chemical treated mass will be sent to the Ultrafine machine.
This grinder is having ability to grinder the material without generating too much heat.
The material which coming out from the Ultrafine grinder will have high moisture because of addition of water & chemical at the reaction stage.
This moistured material will be pass through dryer line and go to the cyclone system. The hot air will be sent out from the dust collector.
The dried material will pass through the centrifugal screen.
Finally material will be sent to the powder blender to give the last treatment. Usually Biocide treatment is carried out in the powder blender.
The final product will be sent to the laboratory for testing.
TKP powder will be treated with a suitable catalyst depending upon the derivatives to be produced. During the treatment care will be taken to control the temperature and to prevent lump formation while adding catalyst.
Activated mass will be treated with reagent to derivatives the polysaccharide. After certain reaction time polysaccharide will be degraded with suitable oxidizing agent to bring the viscosity. Further, it will be neutralized to required pH to stop reaction.
The reacted mass will be ground laxminarayan grinder and dried to required level of moisture. Depending upon particle size desired, it will be screened and oversize will be sent back to Pulverizer for regrinding. A suitable non hazardous biocide will be added to increase the stability of the powder as well as paste during application. The product will be packed as desired by the customer and shipped.