the machine can work for many years, and the speed is very fast.
l Components for the Machine
The tile forming line includes in decoiler unit, sheet guideing equipment, roll forming system, pressing equipment ,cutting equipment, hydraulic station, electric controlling system .
2 Technical Parameters
Material Spec color sheet and galvanized sheet; the raw material width 1000mm,effective width 828mm,the rib height 28mm,rib distance 28mm.
Thickness: 0.5 mm to 0.6mm.coils stress 235mpa
Working Speed 2.0-3.0 m/min. ( nodal distance at 350mm,)
Cutting Tolerance ≤±2.5mm ( length≤ 5000mm)
≤±3mm ( 5000mm < length ≤ 10000mm)
Power Requirement Main motor power: 5.5Kw
Hydraulic station power: 5.5Kw
Uncoiler Max. Capacity: 5000kgs
Roller and stand about14 stands
Machine dimension about 13000mm*1550mm*1200mm(length*wide*height)
mainbody dimension about 7500mm*1550*1200mm(length*wide*height)
(can be put into one 40’container)
Type of cutting Roll-formed and length-set cutting
Voltage : 460V 3ph 60Hz or as buyer’s require
3 Material of Main Equipment
Roller MaterialHigh grade No.45 forged steel, with digital-controlled procession,
Panted with hard chrome.
Active Shaft Material High grade No.45 carbon wrought steel,which can improve the integrated mechanic feature of the shaft
Electric Elements PLC control panel, transducer imported from Mitsubishi of Japan.
Cutter blade Cr12 mould steel with quenched treatment
4 Component and Function
Coil Feeding Equipment Consists of one uncoiler with capacity of 5000kgs and its base.
Guiding Equipment Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment.
Mainframe Transmission Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet.
Roll forming system: The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.The rollers are surface-chromeplated after being machined by the exact machine tool.
Post Cut Equipment The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.
Hydraulic Station Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.
PLC Control Panel The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically.
Supporter Table To support the finished panels. The quantity we supply is 2 pieces with length 3000mm, it can support panels with 10000mm at normal condition.
4 Working Flow
uncoiling the sheet Sheet guiding Roll forming pressing the panel Cutting the panel panels to support table