factory supply cco plate mixed concrete batching plant wear resistant liners

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$3,000.00 - $5,000.00 / Sets | 1 Set/Sets (Min. Order)
Model Number:
WD10on10
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Overview
Quick Details
Power Type:
Electric
Power(W):
260kw
Dimension(L*W*H):
max size 2250*3500mm
Weight:
according to sizes
Warranty:
1 Year
After-sales Service Provided:
Online support
Condition:
New
Place of Origin:
Tianjin, China
Brand Name:
WODON
Certification:
ISO9001:2008
Product name:
cco plate mixed concrete batching plant wear resistant liners
Technique:
hardfacing/overlay/cladding
Hardness:
56~63 HRC
Cr content:
15~37 %
Base metal:
Q235B, Q345B
Common sizes in stock:
4on4, 4on6, 4on8, 5on5, 6on6, 6on8, 6on10, 6on12, 8on8, 8on10, 10on10
Application:
Cement mixing
Impact resistance:
moderate
Cr7C3:
30~50 %
Tempreture:
0~600 ℃
Supply Ability
Supply Ability:
1000 Set/Sets per Year a. mixed concrete batching plant wear resistant liners
Packaging & Delivery
Packaging Details
on steel pallet, load into container.
Port
Xingang
Product Description

factory supply cco plate mixed concrete batching plant wear resistant liners

 

Product Name
factory supply cco plate mixed concrete batching plant wear resistant liners
Material
Q235/Q345+Chromium carbide overlay
Base metal
Q235/Q345
Hardfacing layer
Chromium carbide overlay
Chemical composition
C: 3.0-5.0% Cr:15-37%
Hardness
HRC56-63
Microstructure
Carbide (Cr7C3)volume fraction 30~50%
Wear resistance
High wear/abrasion resistance
Flatness tolerance
±3mm/m
Thickness tolerance
uniform overlay thickness, with tolerance within 0-0.5mm
Impact resistance
Medium
Technology
Hardfacing, open arc welding, submerged arc welding
 
Plate Size
customized sizes, curved with contersunk holes
 
 
Main thicknesses
3+3,4+4,5+5,6+4,6+5,6+6,8+4,8+5,8+6,8+7,8+8
Workshop

Production Process
Welding process is the use of the most advanced open arc welding welding process, the various effects of this process on the performance of a very small base , and wear to maximize play. Composite wear plate is ordinary steel (Q235 (A3) or heat-resistant steel (15CrMo, 12Cr! MoV , etc. ) , stainless steel plate formed on the entire volume fraction of more than 50% Cr7C3 carbide -based wear layer , which with high wear resistance , impact resistance, deformable and welding performance, like steel , like direct texturing , cutting and drilling and other processing sectors , processed into mining engineering components to meet the wear and put into use . wear-resistant material with many compared wear-resistant composite plate has its irreplaceable notable features.

 

We are specialized in researching, developing and producing wear resistant products with many years experience in this field. We have more than 180 employees, with an annual output of 90,000 square meters of wear plates and 9,000 tons of welding consumables.

 

Wear Part Production

Using our wear resistant plate as raw material, WODON wear parts are nice looking and with excellent wear resistant strength. Quality of WODON wear parts is one of the best among peers. We produce wear parts like Vertical Mill, Roller Press, Wear Resistant Table Liner, Cement Grinder, Mill Grinder, etc. Our wear parts are available to be cut and profiled by Laser Cutting, Plasma and High Pressure Water Abrasive Cutting according to customer's requirements.

 

  

Advantages

Why our wear plate has such good wear resistance?

1. The overlay chemical composition is the key

The main ingredients of Wodon plates are C(%) :3.0-5.0 and Cr(%):25-40. This chemical proportion results in a large amount of Cr7C3 chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles throughout the layer will guarantee a super wear resistant surface.

Performance test:

Test equipment: Quartz sand rubber wheel abrasion test machine.

Conditions: Choosing same dimension specimens for different materials and wear plate producers, and put them under the same wearing working conditions in our testing equipment.

          45 minutes for each specimen.

No.

Wear Plate Type

Test Time

Weight Loss of Overlay

1

Wodon Wear Plate

45 minutes

0.148g

2

Imported Wear Plate

45 minutes

0.229g

3

Imported Wear Plate

45 minutes

0.237g

4

Imported Wear Plate

45 minutes

0.252g

5

Domestic Wear Plate

45 minutes

0.385g

6

Domestic Wear Plate

45 minutes

0.377g

7

Domestic Wear Plate

45 minutes

0.399g

8

Domestic Wear Plate

45 minutes

0.371g

Results: The test results show that the life span of Wodon wear plate is 2.5 times higher than domestic wear plates and 1.5 times than imported ones.

2. Chromium carbide microstructure

The wear resistance of wear plate depends mostly on the hardness, shape, size, amount and distribution of the chromium carbide hard particles.

As you can check on the picture, the carbide (Cr7C3) volume fraction on the microstructure is above 50%.

3. Bonding strength between the overlay and base plate.

The overlay and base plate are very well bonding. The overlay will penetrate into base plate about 0.8mm-1.8mm, reaching up to 350Mpa in our tests.

Packaging & Shipping

Packaging Details: steel pallets and film wrapped

 

 

 

Wear Parts Packaging

Wear Parts Packaging with film wrapped on steel pallet load into container.

 

Company Information

Since 2004, Wodon has more than 200 employees.

Wodon product: flux cored welding wires, chromium carbide overlay steel plates, wear resistant partss, wear pipes, wear fittings.

Welding wire and wear plate workshops

 

Wodon's quality managment

Warehouse

 

 

FAQ

Q: Are you trading company or manufacturer ?

A: We are ISO certified flux cored welding wire and CCO wear plate factory.

 

Q: Are you able to produce customized chemical composition and dimension?

A: Yes, we could offer special welding wire and wear plate according customers' requirement.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-45 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge.

Q: What is your terms of payment ?

A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 20~30% T/T in advance, balance against the copy of BOL. Other payment terms are negotiable. 

 

Q: Do you provide after-sales service ?

A: Our company has a professional after-sales service team, with many years of experience not only on hardfacing products and applications, but also on the operation of application equipment. We are able to quickly solve customer's problems. If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified.

 

If our product meets your interest, please feel free to contact us as follow:

 

  
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