US $0 - 70000 / Piece1 Plant/Plants
|Tire Machine Type:||
Tire Recycling Machine
|Place of Origin:||
AZ - 512
100 x 30 x20
|After-sales Service Provided:||
Engineers available to service machinery overseas
|Tire Machine Type::||
Tire Recycling Machine
Coal, wood, Gas, Oil
Horizontal type revolves
Waste tyre, tube, rubber, natur.
|Capacity for one batch:||
5 to 10 tons
|Packaging Detail:||Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.|
|Delivery Detail:||3 months|
1. Innovative industry
2. Oil approx. 45%,
3. 12 % Steel, 8% Gas.
4. Waste to best plant in India
Features of the plant:
World Market Scenario:
Billions of wastages are available in all over the world. We can’t burn or land fills that tyres due to pollution problems. There is no any other use of these waste tyres. So, we at Anjali Exim have found a solution for this wastage tyre. We separate all content from wastage tyres and make it complete renewable process.
|Input Material||Tyre, Rubber, Natural Rubber, Rubber|
|Land Requirement:||1500 sq. Meter with 3500 sq. ft shed|
|Equipment Model||AZ - 150|
|Material||Plastic rubber (tyres) life garbage|
|Structure||Horizontal tyre revolves|
|Capacity For One Batch||About 8-10 tons wastage tyres|
|Operating Mode||Intermittent Operation|
|Type Of Drive||External Annual Gear Drive|
1. 45% Pyrolysis Oil,
2. 35% Carbon Black,
3. 12 % Steel,
4. 8% Gas.
|Gross Calorific Value||10500 Kcal/ Kg|
The Perfect Solution (Pyrolysis Process):
Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.
As a result of pyrolysis of wastage tyres one obtains,
ü FUEL OIL (45% to 50%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
üCARBON BLACK (30% to 35%)
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.
Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;
üSTEEL WIRE (10% to 15%)
Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the P Valuable steel wires are pressed and sold to steel and scrap dealers.
üGAS (5% to 8%)
Non-Condensable gases arise during the pyrolysis process.
Ø The wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure.
Ø The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.
Ø These vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.
Ø During the process, carbon black and steel are also generated.
Ø The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.
Ø These systems can be operated 24/365.
Project Planning & Implementation (For the 10 ton/day capacity):
|Construction Shed||Approx. 4000 Sq. ft.|
|Water Required.||100 Liters per day|
|Power Requirement||40 Hp.|
|Manpower: Worker||7 Labours.|
|Oil Water Separator||D1200*H2100||1|
|Anti-back fire device||50 kg||D400*H1350||2|
|Buffer Tank||50 Kg||D550*H1350||1|
|Negative Pressure Device||890 Kg||H2050*W2000||1|
|Water Jet Flue||D500*L4000||1|
|Dust Removing device||2000kg||H1250*L2950||1|
|Releted link pipe|