Usually It is sent in wood packing, shrink packaging sent in Cointainers. It has all the pipes, valves and spares necessary for the plant operation. It will be delivered upto your site in the Lorees. Complete care is taken in packaging to be completely damage free. It has two 40 feet cointainers. It is sent via shipment through sea.
1. Innovative industry
2. Oil approx. 45%,
3. 12 % Steel, 8% Gas.
4. Waste to best plant in India
Features of the plant:
Ø100% wastage tyre recycling is achieved (No churn left after the process)
ØNo chemical ingredients are used in process (environment friendly)
ØDuring and after the process; no soil, water or air pollution is observed.
ØCreates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand)
ØThe most cost-effective wastage tyre recycling technology in the world.
ØRaw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
ØEach recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas.
ØThe process can be applied to all rubber based materials.
ØThe system creates an alternate source of energy to replace petroleum products and natural gas.
ØSystem gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent.
ØThe process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.
World Market Scenario:
Billions of wastages are available in all over the world. We can’t burn or land fills that tyres due to pollution problems. There is no any other use of these waste tyres. So, we at Anjali Exim have found a solution for this wastage tyre. We separate all content from wastage tyres and make it complete renewable process.
Tyre, Rubber, Natural Rubber, Rubber
1500 sq. Meter with 3500 sq. ft shed
Two catalyst room, in this way, can speed up the process of pyrolysis.
Two horizontal condenser, the cooling area of one horizontal condenser can be equaled with more than three vertical condensers. And also, the cooling way is longer than vertical condenser, in this way, the oil output will be guaranteed.
Another two length cooling pipes, the cooling area can be equaled with one vertical condenser, in this way, the cooling result will be better than our fourth Generation.
AZ - 150
Plastic rubber (tyres) life garbage
Horizontal tyre revolves
Capacity For One Batch
About 8-10 tons wastage tyres
Type Of Drive
External Annual Gear Drive
1. 45% Pyrolysis Oil,
2. 35% Carbon Black,
3. 12 % Steel,
4. 8% Gas.
Gross Calorific Value
10500 Kcal/ Kg
The Perfect Solution (Pyrolysis Process):
Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.
As a result of pyrolysis of wastage tyres one obtains,
üFUEL OIL (45% to 50%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
üCARBON BLACK (30% to 35%)
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.
Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;
§Electric cable jacketing
§Hose and doormat
§Black nylon bag, Plastic pipes
§Automotive spare parts
§Black colorant in rubber materials
§Industrial rubber products
üSTEEL WIRE (10% to 15%)
Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the P Valuable steel wires are pressed and sold to steel and scrap dealers.
üGAS (5% to 8%)
Non-Condensable gases arise during the pyrolysis process.
ØThis is a batch process system.
ØThe wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure.
ØThe process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.
ØThese vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.
ØDuring the process, carbon black and steel are also generated.
ØThe heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.
ØThese systems can be operated 24/365.
Project Planning & Implementation (For the 10 ton/day capacity):
Anjali exim with its unique renewable technology has come up with a concept of setting a new standard in renewable energy, that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas.
We will be doing this by setting up a Waste Tyre Recycling Plant, solar panel production line, color sorter machine. aac block production line.
With global warming and utilization of rubber, it has now become necessary to recycle the waste an...