|Place of Origin:||Henan China (Mainland)||Brand Name:||RCZ||Model Number:||RCZ-20|
|Type:||Light Crude Oil(LCO)||Application:||Base Oil||Grade:||fuel oil|
|Chemical Composition:||diesel /pertrol||raw material:||used car/truck tyres||final product:||diesel/ pertrol|
|capacity:||12tons||work form:||continuous/batch||heating form:||direct/indirect heating|
|cooling form:||water cooling||land area requirement:||300square meters||supply ability:||40sets per month|
|Min order:||one set||delivery time:||10days|
|Packaging Detail:||1 if the customers have good suggests, then we will follow your requirement to ship the goods by shipping with your requirement packing; 2 generally we always use one 40 HQ container and one frame for sea shipping to other countris, one 40hq container pack some small parts ,such as auto feeder, condensers,veccum system, etc , the frame packs reactor with cover and other parts. 3 if inland we use truck with 17meters truck ,then we can use the truck to send your factory and installs the machine.|
|Delivery Detail:||within 10days after receiving the 30% in advance|
1generate quality fuel with lower emission
2control plastic&tyre land pollution
3recover energy from waste
4help recycle char
Firstly make reactor rotate clockwise 0.4r/min, put raw material into reactor, close feeding door.
Secondly, burned the fuel material(coal wood natural gas oil) in the furnace. reactor will be slowly heated , when the temperature reach aroud 180degrees, oil gas will come out, then go to cooling system and liquid to oil.
Some incondensable gas which cant cooling down will be leaded to furnace through a gas pipe, it will be used to heat the reactor.
This can save your energy, only the first 2hours use energy for heating, after ther first 2hours mainly use gas ,little energy is ok . after pyrolysis all the oil gas come out from reactor , the temperature will fall down, then make it rotate anticlockwise, carbon black discharging begins.
Lastly when the temperature deduce to 50degrees, worker can opened the door of reactor take steel wire out.
Then you can start the next batch
Pyrolysis is process of molecular breakdown where
larger molecules are broken down into small molecules
Pyrolysis plant is an industry designed to carry out pyrolysis of waste plastic&tyres.
In case of plastic&tyres pyrolysis, long chain polymer is broken down into smaller chains of hydrocarbon gas and pyrolysis oil.
Heat and catalyst are required for the following reacton.
In pyrolysis, the polymer waste is not burned, instead it is broken down into usable finished products like pyrolysis oil. Hydrocarbon gas and charcoal.
Plastic&tyre pyrolysis offers following benefits:
In case of waste plastic&tyre waste management, pyrolysis is better alternative compared to incineration or dumping.
Incineration is burning of waste which leads to loss of valuable energy from polymer waste.
Dumping of polymer waste is known to cause land pollution.
By pyrolysis of polymer waste, it is possible to recover value from waste in the form of pyrolysis oil, hydrocarbon gas and charcoal..
The usage of final product
1 fuel oil from waste tyres are used in below industries
power plant factory glass factory cement factory ceramic factory aluminum factory boiler factory central heating factory painting factory
2 carbon black from waste tyre are used in below industries
electric able jacketing conveyor ban hose and doormat black nylon bag rubber additive automatic spare parts heat isolation black colorant in rubber materials plastic pipes industries rubber products fire fighting
3 steel wire from waste tyre can be re-sale to steel factory
4.exhaust gas will recycle to furnace burn as energy
Slag outlet time
Waste tire/plastic pyrrolysis oil is a high risk industry.
It is strictly forbidden to operate without training or any practical experience.
1. Workers should be trained before operating this machine.
2. Protective work uniform is a must for workers.
3. The Chamber Feeding door, oil outlet, slagging door are flammable places.
Don't stand in front of the doors when opening them.
4. Blower should be turned off when adding coal.
5. No smoking in factory.
6. Check the oil outlet carefully before each batch to avoid jam or blockages.
7. Check all pipes to ensure that the equipment runs safely.
8. Safety devices are vital for machine's safe working.
Pressure and temperature gauges must all be checked regularly.
Water levels in condensers should be checked regularly.
9. Workers must never sleep during operation.
10. It is highly recommended that an appropriate fire extinguisher be available at all times.
11. Interruptions or halting of the pyrrolysis process mid process should be avoided
if at all possible.
Equipment may be damaged if the amount of wet raw material is too large.
Similarity damage is done by overloading or sudden engaging or reversing of motors
Note: Any damage caused by operating the equipment without technical guidance during i nstallation, during debugging, or subsequent operation not in accordance with this manual, shall not be the responsibility of Henan RCZ.
equipment maintenance is particularly important for the life the whole machine
1 wheel bearings: these should be lubricated before every new batch is done
2 Motor: reducers should be lubricated periodically , ensure bearing lubrication
3 V-belt: regular inspection and replacement
4 Chain: this should be lubricated with grease for each batch
5 Draft fan: regular inspection and lubrication
6 keep oil channel clean and smooth
7 electric inspection and maintenance , all connections should be done by a qualified electrician
8 pumps also need regular maintenance