Air Bubble Film Machine

The demand to offer different productive solutions to its own customers, has allowed Torninova to apply its own technicall ability and experience in the production of air bubble film, in the production of machinery with in-line processing equipped with cast extruders (mono).

The plant Power Bubble put together all the modern technologies and stand out for the following characteristics:

Extruders with a.c. motor mounted in axis and controlled by inverter with nitrided steel barrier screws realized to plasticize and homogenize the material to extrude in different diameters according the request production capacity.

Flat die with double delivery or separated flat dies for a good control and adjustments of the produced films, realized in steel with adjustable deliveries.

Infrared Barrel Heating power saving up to 20%, long heater element life and quicker cooling response times

Forming unit climbed on guide and rack arms that allow the automatized movement from the stand-by position to the production position thought PLC. The forming cylinder is mounted on mobile structure (motorized and controlled by PLC) in both the directions for the regulation of the materials deliver for the flat dies and for its fast interchangeability.

Main control panel managed by PLC, complete with supervision software managed through touch screen that allows the planning and the control of the whole plant.

The forming cylinder is thermoregulated by a water thermoregulation unit in order to maintain more constant its temperature

Produced  air bubble film width from 1.000mm to 2.500mm (or more on request)

The plant can be equipped (also in a second time thanks to its modularity) with various accessories:

Forming cylinders with bubbles in different sizes

Perforating unit equipped with brushless motor.

Cast cylinders thermoregulated by diathermic oil units for a better control of the produced films.

Third and fourth layer unit that allow the in-line lamination of one or two sides of air bubble film eliminating others processing

Trimmed edge recovery systems that allow the in-line recycling of the trims with hopper feeding extruder

Gravimetric blending and metering for up to 4 ingredients for a more accurate and automated management of the granules to be extruded

Ink-jet printing unit to personalize the material with logos and symbols