Fertilizer Blending Plant

We offer to design & build this Plant will produce Multi-Nutrient Fertilizer known as NPK Fertilizer by blending raw materials of Nitrogen (N), Phosphorus (P) and Potassium (K). The Plants, Machinery and Equipment of the 60 tons per day Fertilizer Blending and Bagging Project, estimated to cost from US$9.50million.

Equipment:

• Self-Contained Lump Buster with 304 stainless steel housing and 3’-6” (1.06M) x (4.12M) wide charging hopper with low lip and mounted over elevator intake. Complete with 30 horsepower (22 Kw) totally enclosed fan cooled motorized speed reduction drive. Unit is shipped completely assembled.

• Bucket Elevator- 20” (508 mm) x 52” (1320.8 mm) x 73’-0” (22.3 M) discharge height having stainless steel boot with clean-out door. Intermediate and head section of type 304 stainless steel. Elevator is supplied with gravity take-up assembly, including boot sprocket with shaft and double seal take-up bearings. Elevator also includes double interlock pillow block bearings, head shaft, split flanged rim head sprocket and combination chain with attachments ever 3rd link, and 16’’ (406.4 mm) x 8’ (203.2 mm) Buckets

• Heavy Duty 8-Way Distributor, complete with motorized controls. Distributor Housing and internal spout are fabricated of type 304 stainless Steel. Complete with indicator switches to indicate spout position. Spouts to hopper compartments and one spout direct to mixer. Spouting of all 304 stainless steel construction.

• Compartment Hopper consisting of: (6) 15 metric tons compartments of all 3/16” (4.76 mm) and ¼” (6.35 mm) steel plate construction. Total hopper capacity is 90 metric tons. Also included are access doors for each compartment. It is recommended that hopper be sandblasted inside and out and coated with coal tar epoxy paint or fabricated of stainless steel. Hopper to be knocked down match-marked and welded in the field to minimize shipping cost.

• 14” (355.6 mm) Pneumatically Operated Totally Enclosed Salem Valve of stainless steel construction with pneumatic cylinders with Stainless steel rods to be mounted on bottom of hoppers; stainless steel solenoid valve sets for the operation of valves: Canvas Socks and stainless steel clamp bands, provided for dust tight connection to weigh Hopper. Gates extra heavy duty.

Other Equipment & Support Facilities include:

• High and Low Level Bin Indicators
• 5 Metric Ton Stainless Steel Weigh Hopper
• Orbital Blender & Horizontal and Inclined Bulk Toter
• Structural Steel & Compartment Bagging Hoppers
• Open Mouth Baggers and Heavy Duty Sewing Machines
• Master Control Panel, Air Compressor & Air Dryer
• Automatic Batch Controller
• Complete Motor Control Center for Blending and Bagging System
• Micronutrient Hopper and Spare Parts for Two Years
• 24,000 sq. ft. Pre-Engineered Modular Steel Factory & Office Buildings
• 1MW Standby Power Plant
• Walking 4500-Lb Pallet and Rider 6000-Lb Pallet Trucks
• Satellite Based Wireless Internet System