Compare with normal detergent, our products have following advantages :
1. Better cleaning results, around 30% better in results
2. No need to use caustic soda, which make the cleaning process more safe .
3. Less cost, about 15% less cost compare use caustic soda.
4. Less use of other textile auxiliaries.
PRODUCT PROPERTIES:
Appearance: white non-dusty granule
Ph value (1g/L solution): 10.5±0.5
Solubility: completely soluble at 45 mild water
USERS RECOMMENDATIONS:
1. Thick cotton fabrics:
Liquor ratio: 1: 10
Dosage: 2%-3% of fabric weight.
Temperature : 90ºC- 100ºC
Duration of treatment : 45 60 minutes
2. Common cotton fabrics:
Liquor ratio: 1: 10
Dosage: 1%-2% of fabric weight.
Temperature : 90ºC- 100ºC
Duration of treatment : 45 60 minutes
To be followed by one time hot water rinse(60 ºC), one time normal temperature water rinse ,total two time. The adjust PH of the solution to the normal state for deoxidizing for dying.
3. Yarn on cones
Liquor ratio: 1: 10
Dosage: 1.5%-2% of yarn weight.
Temperature : 90ºC- 100ºC
Duration of treatment : 60 minutes (must better if use together with penetrating agent)
PACKING:
30Kgs per compound bag
APPENDIX:THE COMPARISON OF THE SCOURING PROCESS BETWEEN ENVIRONMENTAL FRIENDLY AGENT YD-2 AND CONVENTIONAL SCOURING AGENT
1. DIP DYEING PROCESS
Liquor ratio: 1: 10
Grey cloth: 18tex 100% cotton jersey (20cm*20)
Machine : overflow dyeing machine.
2. FORMULATION
a. Conventional scouring
Hydrogen peroxide(27.5%): 6.5%,liquid soda: 3.5%,scouring penetrant: 0.5%,hydrogen peroxide stabilizer 1%,acetic acid 0.4%,deoxidation enzyme 0.1%.
b. YD-2 scouring
Hydrogen peroxide(27.5%): 6.5%,YD-2: 22%,acetic acid 0.2%,deoxidation enzyme 0.1%.
3. THE COST COMPARISON (Based on 1 MT cotton fabric and RMB )
Items | Usage (%) | Usage (kg) | Unit Price (US$/kg) | Cost (US$) | Usage (%) | Usage (kg) | Unit Price US$/kg) | Cost (US$) |
Hydrogen Peroxide | 6.5 | 65 | 1.7 | 110.5 | 6.5 | 65 | 1.7 | 110.5 |
YD-2 | 2 | 20 | 9.5 | 190 | ||||
Liquid Soda | 3.5 | 35 | 0.7 | 24.5 | ||||
Scouring penetrant | 0.5 | 5 | 16 | 80 | ||||
Hydrogen Peroxide Stablizer | 1 | 10 | 10 | 100 | ||||
Acetic Acid | 0.2 | 2 | 7 | 14 | 0.4 | 4 | 7 | 28 |
deoxidation enzyme | 0.1 | 1 | 30 | 30 | 0.1 | 1 | 30 | 30 |
Total | 344.5 | 373 |
4. DYEING EFFECT COMPARISON
Items | YD-2 | Conventional scouring agent |
Fabric | 18tex 100% cotton jersey | 18tex 100% cotton jersey |
Initial PH | 11 | 12.5 |
Eventual PH | 9.2 | 10.4 |
Whiteness | 82.29 | 83.25 |
Effect (30min,per cm) | 14 | 12 |
Loss of weight(%) | 6.22 | 6.72 |
Hand feel | Soft and smooth, can save 10% softener. | coarse |
COD(mg/L) | 7,062.40 | 7,772.00 |
Intention (N) | 224.00 | 186.00 |
Operation | two auxiliary only, easy for scouring and reduce danger. | several kinds of auxiliary, complex charging, more accident of burn injury. |
comprehensive rinse | early rinsed clean, reduce one time of rinse | not easily rinsed clean, and need more rinse . |
Dyeing effect | an even pretreatment, dyeing nice. | an uneven pretreatment, rinse not clean, dyeing uneven |