1000L copper vodka distillery equipment for alcohol plant

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$10,000.00 - $100,000.00 / Sets | 1 Set/Sets (Min. Order)
Lead Time:
Quantity(Sets) 1 - 1 2 - 2 >2
Est. Time(days) 60 80 Negotiable
Customization:
Customized logo (Min. Order: 1 Sets)
Customized packaging (Min. Order: 1 Sets)

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Overview
Quick Details
Processing:
Other
Applicable Industries:
Food & Beverage Factory, Farms, Distillery and brewery
Condition:
New
Place of Origin:
Zhejiang, China
Brand Name:
DYE
Model Number:
DYE-IV
Voltage:
220V/380V/400V etc
Power(W):
0.37kw+
Weight:
according to volume
Dimension(L*W*H):
according to volume
Processing Types:
fermentable substrate
Certification:
according to needs
Warranty:
2 Years
After-sales Service Provided:
Field installation, commissioning and training
Usage:
Alcohol Stills
Material:
SS304/SS316/red Copper
Spirits:
Brandy Gin Vodka Whisky Rum
Capacity:
100L~10000L
Heating method:
Electrical Steam Heating
Alcohol Percentage:
max.96%
Control System:
Electric Button Control Box
Polishing:
Mirror Polish
Payment:
30% deposit
Delivery date:
5-8 weeks
Supply Ability
Supply Ability:
50 Set/Sets per Month
Packaging & Delivery
Packaging Details
plywood case/sea standard wooden box/fumigated wooden case
Port
Shanghai or Ningbo China
Lead Time :
Quantity(Sets) 1 - 1 2 - 2 >2
Est. Time(days) 60 80 To be negotiated
Video Description
Product Description

DYE - Alcohol Distillation Equipment

Structure
copper boiler+copper helmet+movable copper gin basket+copper distilling column+ copper condensor+SUS304 storage tank(support base)
Working capacity
1000L
Function
alcohol purification/making spiced liquor/vodka,gin,rum,brandy,tequila,whisky and other spirits distilling/cleaning system
Diameter of column
14 inches
Jacket pressure
15PSI
Running time
4 to 5 hours per batch
Raw material
fermentable substrate / low concentration alcohol
Heating method
Electric/Steam/Gas
Control method
control cabinet
Accessories
top of pot with mixer, motor with CE/UL/CSA certificate, outlet with valve,safety valve, thermometer, pressure gauge,CIP ball,sight glass,electrical heating element, adjustable feet etc.
Others you may need


1.Structures: still pot+gooseneck+4 plates distillation column+ dephleg-

mator+condenser+ parrot + outlet

2.Suitable for making low ABV spirit. Alcohol content: 80%±10%,such as whiskey,brandy,rum etc.

1.still pot+gooseneck+distillation column+gin basket +dephlegmator+ condenser+parrot+ outlet

2.Suitable for making flavorful spirit. Alcohol content: 80%±10%,such as whiskey,brandy,rum etc.

1.still pot + gooseneck + vodka distillation column+gin basket + dephlegmator+condenser+parrot+ outlet

2.For making smooth and flavorful  spirit. Alcohol content:80%±15%,     eg:whiskey,brandy,rum etc. 

1.still pot+gooseneck+ vodka distillation column+ dephlegmator +condenser+parrot+ outlet

2.This mode can be used to make vodka,whiskey, brandy, rum and tequila and other higher ABV spirit.

1.still pot+gooseneck+ condenser+ parrot+ outlet

2.Suitable for low concentration alcohol (usually Crude distilled spirit≤65%.

1.still pot+distillation column+ condenser + parrot outlet

2.Economical type,application to small size distillery. ABV: 80±10%

eg.whiskey,brandy,rum,tequila etc.

Mash/lauter tun

Used to convert barley grain starches to sugars

IBC-Totes

SS304 storage tanks for collecting fluid or work as fermenting tank etc.

Mash&Stripping stills

It contains a mash tun,  also used as a fermenter and mixting tank, alcohol column still, blending tank and .

Features

I.Fully dedicated welding line
At DYE company,all widths of C1100 red copper(99.9% pure copper) are customized to fabricate dished tops, bottoms and kettle shells that are 2200mmin diameter or less on only one welding line.This makes for a more attractive apprearance ,and to fully avoid the risk of leakage which could sometimes occur because of an inappropriately sized welding line.

II.Adjustable still column structure
We DYE company develops new distilling equipment with column heights that can reach 2000mm; up to 10 plates with a pair of flanges;all bubble pates integrated within a tightly embedded inner shell;all features so the surface appearance looks smooth and attractive,yet simple and generous.

III.Dephlegmator
Adopts a counter-bore style, a benefit to gas-liquid separation,permitting alcohol vapor to interface with more copper surface area,thus reducing cyanide and sulfur,and therfore making better-tasting spirits.

IV.Bypass valve
DYE has conducted independent research to develop a bypass valve for use in an automation control system and one can also use pneumatic valve as an option.

V.Cleaning ball(CIP) valve
Original manual valves have been changed to customized check valvesmand this change can reduce operation time when the still undergoes CIP cleaning.

VI.Explosion-proof LED light
Low-heat LEDs are energy efficient and they avoid the hazards of fire or explosion.

VII.Additional cooling water collection tank and spirits heads/hearts/tails tanks

To saves space and offers stability. The cooling water can be circulated used to clean the distiller.The tanks is able to store the spirits and can also be used as support base.

VIII.Automation
Heating control,temperature disply,cooling water control, raw material flow control,all valves pneumatically controlled for your option.

DYE research and development team of coppersmiths have many years of manufacturing experience with copper distilling equipment and have access to technology for even large-scale manufacturing. These coppersmiths skillfully fabricates each coppersmithing quality. The spirit distillate that flows is out of artificial blending essence.Spirits made by DYE equipment is smooth and sweet,which combined elegance and balance,whether the spirit is distilled twice or just as a result of a single pass.The flavor is much better than the spirit that is produced uing traditional still. Unique and exquisite manual-craftsmanship is applied in the construction of each system,supported in combination with industrial manufacturing.

About DYE

Daeyoo Tech.Co.,ltd. Wenzhou(DYE for short) is located in the state-level Wenzhou Economic and Technological Development Zone. It covers an area of 15,000 ㎡. With 4.3 million US dollars registered capital and total assets reached up to 13 million US dollars, the main business of DYE is Alcohol distilling and Beer brewing equipment as well as stainless steel tank with different function. We have 180 staffs on active duty, of which more than 15 technicians work for technology research and development (R&D).  

DYE distilling equipment technology and quality has reached a leading level so far in Chinese market. We now owned 3A,CE, UL,CSA,PED, SGS,TUV,ISO9001 certificates(which can send you the copies for reference). 

We are honoured to provide service to the customer friends from United states,Canada, EU countries, Australia,Korea,Japan,Singapore,South Africa,Middle East,India,Mexico,Russia etc. more than 50 countries and regions and make long-run close relationship with them.We can also supply customer reference if you want to know equipment running. Welcome Each of You to Join Us!   

Principal mission of DYE company is based on the concept of creating a craft-built system for you. We always try our best to help our customer friends with the equipment that they exactly needed and with high quality with competitive price. Details makes us different. 

Our Service

Pre-sales service

IFree of offering quotation,craft and technical guidance.
II. We could provide you with our qualification certificates and drawing of the equipment that you need.
III. We could also offer you customized equipment.

After-sales service

I.  We provide long-term after-sales service.

II. We usually offer quotation with FOB price.If you need door to door delivery service,we can contact shipping agency for you.And we can appoint our technician to troubleshoot the equipment with air fare, visa,accommodation and labor cost which be born by customers side.In the meantime,we would like to invite you to send your technician to our company to learn the special techniques.

III. You could call or mail us to cousult on any question to solve the problem about installation, usage, maintanance,etc.

IV. Within the warranty period, We will bear the cost caused by any non-human damage. 

V. All of our customer friends will enjoy the membership price for life.

Packaing & Delivery
Packaging and delivery with the promise of free from damage. Please check after the goods arrived at your place, contacting our after-sale service at once if any damage, we should bear all the cost caused by terrible packaging.
Shipment and delivery will be on time after the receiving of the balance according to the contract.
Qaulity Control

All of our equipment are made according to you final signed drawing,we have maneuverable and operating with high accuracy machine to manufacture equipment and advanced technical instruments to test thickness,finish polishing and material.we can supply testing report.

Surface roughometer

Strictly manufacturing in accordance with standards roughness which is less than 0.22 μm. Adopt international standards of high quality stainless steel tanks tank 304 stainless steel material, high pressure polyurethane foam insulation, sheath according to customer requirements, can adopt stainless steel polishing, inferior smooth, carbon steel, such as spray form.

Spectrometer

We have the Spectrometer(from Germany.) and CMM, which ensures the raw and furnace material elements testing, and the precision of machining products. The company has passed the ISO9001.

FAQ
Questions
Answer
Do I need permits?
Yes there may be many permits required to start a new distillery depending on where you are located. Besides the federal permitting with the Alcohol and Tobacco Tax and Trade Bureau (TTB) there may be state and local laws requiring permits.
Why do I need copper?
Copper provides an essential chemical reaction, especially at lower proofs, that removes sulfides while the alcohol is in vapor form.Copper has the ability to react with many sulfide compounds, such as sulfides or mercaptans, which are normally present in fermented mash, making them insoluble and removing them from the high wine vapor. As this chemical reaction proceeds within the still, a bright copper surface becomes very dark in color. For continuation of effective scavenging, it is necessary periodically to clean the still to remove these black deposits.
What are your lead times?
Whereas most of the manufacturers in the US have a 12-18 month lead time, or they tell you it's a 45~60days build, We are always working to reduce this lead time, but due to the volume of production and dedication to quality, we won't rush out a system before it's ready.
How can customer know the processes of order?
We will take photo or video during manufacturing every two weeks to make customer clear about the order.
When goods is finished,we will take more detailed photos or video for inspect.
You can also come to our factory to inspect by yourself.
Can you do custom designs?
Yes. Our Designer will design, source, and build almost any type of system you may need in your distillery. From producing complete one-off specialty stills to making modifications to existing designs, we are happy to talk with you about making your equipment or making it better. We've built hot liquor tanks, wort coolers, mash tuns, fermenters, grain handling and storing equipment, custom stills. If you need it for your distillery, we can design and build it to your specifications.
How can customer visiting our factory?
 We are in Wenzhou city,Zhejiang Pr.China.which is very near to Shanghai.
From Shanghai,China to our city, it will take 1 hour by air, and 4 hours by fast train.
The name of airport is Wenzhou Longwan International Airport.
The name of fast train station is Wenzhou Nan train station.
And our factory is very close to airport only 15 minutes by car, and 1 hour by car from fast train station.
How to control quality?
All material we use has material certification.
Before any piece of brewing and distilling equipment leaves DYE.
It goes through a complete quality and assurance control inspection.
This inspection assures your equipment meets all specifications and is in proper working order before it leaves our facility and arrives at your door.
Do you offer any type of warranty or technical support?
We offer two(2) year limited warranty. We are always available by phone or email for technical support.
What is the shipment schedule?
 We will send you photographs of your order being loaded into the shipping container at the factory.
The shipping container will generally leave port 3-4 days after loading.
We will send you a bill of lading and final statement of account within one week of that time. The bill of lading will include the shipping container numbers. You can track your shipping container.
Approximately 10 days prior to delivery, we will send you an ETA (Estimated Time of Arrival) notice from the shipping time.
Please remember that the listed delivery date is only an estimate, and is subject to port unloading schedules, customs processing, and the dictates of the local delivery truck company.
You will be directly contacted by the shipping company's local truck delivery services approximately 48 hours prior to the date of delivery to schedule a delivery time.
If you need to delay the final delivery, there will be a "pull" fee of approximately $100, and a storage fee of approximately $150 per shipping container per day.
Do you supply installation equipment in oversea?
Yes, if need, we can also send our installation engineer to your factory to help you do installation and testing.
And you need to provides round-trip ticket and accommodation for our engineer.
The extra salary of one installation engineer is 150USD/day.