6. Leveling adjustment adopts four independent fine-tuning, which is controlled by scale, simple and practical.
The head of straightener
1. The head adopts design of parallel roller, the upper 3 rollers/lower 4 rollers, totally 7 refined roller structure
2. Adopting four point fineadjustment ,whichis more suitable for processing high-precision products. Four point independent pressure is used to adjust the pressure of feeding wheel for incoming and outgoing materials, which can effectively prevent deviation and deformation of materials.
3. Support roller adoptsgalvanizing roller without power,materialintegrated forming,surface resistance to scraping grinding, using mechanical bearings, rotating flexible and durable.
4. It adopts cost iron hand wheel , and its surface is electroplated, itis the most traditional handwheel..
5. The transmission part is protected by protective cover on both sides, equipped with window for convenient observation.
Electric control box
1. Adopt silver alloy relay ,full copper coil ,flame retardant safety base, long lasting and durable.
2. Adopt safety protection adjustment circuit time delay ,silver alloy contact ,various and dial, satisfied different delay ranges.
3. The switch adopts sliding contact ,with self-cleaning function , normally open and normally closed contact adopts separate bonding structure, can work with different poles, equipped with anti-rotation positioning and stop loose mounting gasket.
4. Adopt self-duplex flat button, the force is light, the key range is moderate, thebuilding block type combination structure. The contact is made up of keto-base composite points with strong conductivity and large current, with a life span of up to 1 million times.
1. The equipment adopts decoiler and straightener combine together ,improve the utilization rate of the site.
2. The rack is designed with cantilever beam, and all the plates are cut by laser plasma, with high precision and good interchangeability.
3. All plates are cut by laser plasma with high precision.
4. The overall structure is simple, general technical workers can assemble and replace equipment parts, convenient and fast ,greatly reduce the maintenance cost.
1. The straightener wheel is made of solid bearing steel, thickened and electroplated after intermediate frequency, and the surface hardness is not low HRC58, to ensure the durability of material.
2. Forging round steel with GCr15, after preheating treatment( spheroidizing annealing),then turning , milling ,intermediate frequency treatment , rough grinding and cooling stabilization,then fine grinding ,finally electroplating ,maximize the gurantee of precision degree, concentricity, smoothness and hardness , extend the service life of straightener roller.
The gear processing process includes the following process:gear blank processing-tooth surface processing-heat treatment-Tooth surface finishing.
Raw parts are mainly forged parts,By normalizing treatment, improve its cutting, to facilitate cutting;according to the gear design drawings, rough machining, and then half fine processing ,lathe,rolling,gear shaping,make the gear basically formed;then by heat treatment to improve the mechanical properties.
According to the design requirements of the drawings, the final finishing, finishing benchmark finishing the tooth type. After the above treatment, our gear grade can reach grade 6 , high wear resistance and strength high ,long service life.
1. Adopt model 80 worm gear vertical reducer ,use the speed converter of gear , reduce the rotation number of motor to desired rotation number ,and get the mechanism with larger torque.
2. Adopt vertical motor, low vibration, low noise, fixed rotor part adopts pure copper coil, life is 10 times of ordinary coil, both ends are equipped with ball bearing ,low friction, low temperature.