Beer packaging is the last procedure of beer production processes, is also the biggest impact on the quality of beer. Packaging quality is good or bad, will directly affect the beer quality and appearance quality. As the beer market competition becomes more intense, people pay more and more attention to the packaging quality of beer, increasingly the pursuit of product quality and external harmony of beauty. Only maximize meet consumers’ psychological needs, to win the market. On the one hand, it is necessary to actively adopt advanced production technology and packaging equipment, greatly improve packaging conditions; On the other hand, continuously strengthen the quality of the beer packaging process management and control is also very important.
1.2 QB Standard of Bottled Beer
1) Liquid level qualification rate of accuracy: (level precision is not more than + / - 6 mm), When the minimum level of capacity should be reached more than 98.5% of the nominal capacity.
2) Beer loss rate is not greater than 0.6%.
3) Oxygen filling increases: when first vacuum, it is not greater than 0.15 mg/l, when secondary vacuum, it is no greater than 0.04 mg/l.
4) The bottleneck of air volume is not greater than 2 ml.
1.3 The Specific Packing Requirements:
Beer packaging quality can be divided into two aspects: one is the immanent quality of beer packaging; the second is the appearance of the beer packaging quality. On the one hand, brewed beer packaging must keep good beers original inner quality indicators; avoid impurities and beer turbid by microorganisms, etc. On the other hand, have better appearance and package loss as low as possible. The specific packing requirements as follows:
1. Strict aseptic requirements. Packaged beer should conform to the hygiene standards; prevent the microorganisms or microbial contamination, to ensure the biological stability.
2. In the packaging process should try to reduce CO2 loss, in order to make sure the taste of beer and foam properties.
3. In the packaging process should try to avoid contact with air, as far as possible reducing the intake of oxygen, prevent influence by oxidation stability and non-biological stability of beer flavor.
4. Bottles and cans inside and outside clear, trademark right, close to the surface, sealing closely, no leak leakage phenomenon.
5. Liquid level orderliness, capacity accord with a standard request.
6. Packaging losses as low as possible.
Brief technical data base:
1. Rated capacity: 2000-3000 bottles per hour
2. Filling material: Beer
3. Filling process: Vacuuming & CO2 Injecting, temperature 0-4 degree
HEM-F 16/16/6 type beer bottle rinser-filler-capper 3-1 unit machine is designed combined with the actual situation in our country after the introduction and absorption. It adopts the bottle filling and capping technique of Germany technology. It has been specially used to microbrewery.
It adopts isobaric filling principle and filling valve adopts high precision mechanical valve. It has advantages of fast filling speed, high precision in liquid level. Adopt Siemens automatic controlling system, realizing trinity of the machines, and control the washing, filling and capping process and realize that it only starts to filling when there is a bottle, otherwise it will stop filling and no broken bottles. The filling process is cleaner and pure due to it’s twice vacuumization of bottles, and more stable because of isobaric filling operation. Using vacuum pump and CO2 preparing pressure to realize a second vacuum ensure no air and bacteria in the bottle, guarantee the filling quality and warranty quality time. Filling cylinder braces use worm-gear box going up and down to satisfy bottles of different height. Float switches in the filling cylinder ensure a smooth liquid inlet. Therefore, this machine is the best ideal choice for beer or beverage factories
Structure and function
a. The rinsing part rinsing bottle inside with sterile water before going into the filling part (16 heads
b. The filling part with twice vacuumizing and CO2 inject before filling . (16 heads)
c. Before capping, we used high pressure water arouser to push air (O2) out of bottle .to keep beer in good quality .
Installation, debug, training, after sales
A. Installation, debug
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debug and test production at the same time make the equipments reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and 80USD per days the salary for one engineer.
Our company offer technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
C. Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
D. After sales
1, After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipments according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
2, After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipments according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.