Application: machine is specifically designed for the continuous external surface treatment of pipes and cylindrical parts (bottles reservoirs, etc. ).
Typical employment: Coating with bituminous products oxide and calamine removal, preparation to painting of pipes and cylindrical parts, surface preparation to rubberizing.
Equipment: Frequency inverter for rolls conveyor, blast wheel, abrasive recycle system, digital control panel, optional customized automatic loading and offloading system. , dust collector.
The Blaster will handle a wide variety of shapes and sizes, and can produce surface conditions up to White Metal Blasting SSPC SP5 (NACE 1) specification.
The machine is completely integrated and only requires infeed and outfeed conveyors.
Ocean includes full installation and training with the purchase.
The blast cabinet is made of manganese steel for long life and is further reinforced with replaceable manganese liner plates. This well sealed chamber stops rust and dust particles from entering the shop.
The heavy duty, variable speed chain driven internal roller conveyor is easily connected to extension input and output conveyors. Transfer speed is easily adjusted to achieve the desired surface finish.
The conveyor speed monitor automatically controls the starting and stopping of the shot blast action.
Four highly efficient direct drive High Performance Turbine blast wheels achieve the highest surface finish quality while requiring less power, further reducing cleaning costs.
The complete abrasive recycling system comprises collection hopper, screw conveyors, two bucket elevators, air separator, drop-out box, maintenance platform and four high-performance turbines with abrasive flow-control units.
The high velocity abrasive blow-off unit at the cabinet exit keeps the shot in the system and out of your shop.
Within the abrasive recycling system, a large highly efficient air wash separator prolongs shot life and a drop-out box removes coarse particles to avoid destruction of filter elements.
All inspection ports are easy to access and a maintenance platform is standard.
The simple maintenance requirements, the reduced abrasive consumption and reduced energy consumption all add up to a significant reduction in operating costs.
An integrated air filter unit with long-life conical elements effectively removes dust from the system, and returns clean air to the shop. This filter system is self-cleaning and the filter elements are easily replaced after many hours of use.
A central electrical cabinet provides complete control of the unit with ammeter display for control of turbines, working and blasting hour counters, lighted control switches, fault indicator lamps, speed controller, master switch and emergency stop switch.
The number and power of the turbines are chosen according to the requirement production rate.
PLC control system, stable quality and easy to get support from local.
Component key parts adopt world famous brand, such as Siemens, Omron, Schneider, Mitsubishi.
With BE rotating drum separator, high separating rate
All shot blasting machines are totally integrated with abrasive reclaim systems, separator and dust collector.
20 years experienced engineers, customized service avaliable.
After-sale service support will be provided within 24hours.
Founded in 2002, is mainly focus on the prouduction and development of casting machinery and enviromental protection.
•After exploring market for 10 years, it gradually formed three leading products: surface cleaning, sand treatment, environmental protection equipment.
•One of the industrialization of entity collecting scientific reseaech, development,production and operation.It has fomed the domestic engineering center of complete sets equipment for shot blast cleaning machine.
•Production desigh all adopt CAD computer aided design.The production base and thchnology development center of casting machinery which has whole variety, high technical content in China foundry machinery industry.
•As a foundry machinery professionaol manufactuers, the company has advanced level at technology, product quality and automation level in the same industry at home.
• Specially equipped with wear-resistant parts factory, to provide customers the best quality accessories service.
Company with "honesty, create the high-quality goods" for the purpose, adhere to the "quality of survival, innovation for development, management for efficiency" business policy, with first-class technology, first-class products, first-class service wholeheartedly cooperate with you.
Professional manufacture with CE, ISO 9001, SonCap, CCC, BV inspect ETC;
Protective liner is 12mm ZGMn 12 wearing-ressist, the lifespan can be reach 5 year;
Shot wheels' spare parts made by High-Cr, the hardness is more than 55 Hrc;
Our production line is also full automated, we imported equipments from spain and japan;
The PLC control panle is made by Siements, Schneider etc;
We provide 1years warranty from your installed;
We have full set quality certificates, product meets quality requirement of USA, Europe, Australia, UK etc ;
70% of our product exported to Europe, without quality claims up to now;
There're 7 major inspection procedures for Each piece solar panel during production : 3 times EL testing to ensure without micro-break/invisible break(normal manufacturer only test 1 or 2 times); 3 times appearance inspection to ensure panel without defect (normal manufacturer only inspect 1 or 2 times); 1 time power testing, power inspection; besides the standard inspection, each production procedure will inspect the upwards procedure;
So we guarantee each piece of our products have perfect appearance, positive power performance, and without quality hidden trouble.
If you are interested in this equipment, please don't hesitate to contact us!
If the machine is not suitable for your workpiece, please tell us the following information:
1) What kind of workpiece will you clean?
2) The size of workpieces(length, width a& height of maximum workpiece?)
3) How much the weight of maximum and minimum workpiece?
4) Please tell us your requirement cleaning efficiency per 8 working hours?
According to your infomation, the most suitable machines will be designed for your workpieces.
What is the target market for this machine?
The Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.
What type of abrasive media does it use?
The Blaster is designed to use round steel shot. The shot is recycled inside the system and gets smaller and smaller during the blasting process, until it is completely consumed. Approximately two tons are required for start-up, and approximately 20 pounds are consumed per blasting hour. Replenishment is easily done as needed.
What utilities are needed to run the Blaster?
The electrical system runs on three-phase input and a transformer will be provided for your supply voltage if required. Clean and dry compressed air supply is also needed.
What does it cost to operate?
The highly efficient turbines require much less power that competitor's shot blast machines. Including abrasive consumption, power consumption and maintenance, the total operating cost averages around $20 per hour in US. When comparing this to your current methods, keep in mind that the Blaster is at least 4 to 5 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working. Labor costs are much lower, plus you will have a huge amount of extra capacity for cleaning.
Are there any special operator skills required for the Shot Blaster?
No, once the machine is installed and adjusted by our technician, running the machine consists of merely switching it on and setting the speed dial for the desired surface finish. Maintenance is simple too.
Commercial terms for shot blasting machine:
2. Quality guarantee: 12 months from installation date
3. Payment term: 30% downpayment by T/T, 70% balance paid by L/C
4. Over-sea engineers install guide is available, customer pays for their tickets, hotel and diet etc. buyers need arrange skilled worker and prepare insallation machinery and tools.
5. Using manual, maintenance manual and electrical diagram in English version.