Low Cost Smart Mobile Phone Metal Keypad For Nokia Made By Metal Injection Moulding

FOB Reference Price:Get Latest Price
$0.50 - $5.00 / Piece | 1000 Piece/Pieces For Injection Moulding Parts (Min. Order)
Shipping:
Support Sea freight
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Overview
Quick Details
Place of Origin:
Zhejiang, China
Brand Name:
OEM Metal Keypad
Model Number:
169 Metal Keypad
Material:
Metal Injection Molding, PIM-316L
Compatible Brand:
Samsung
Waterproof:
Yes
Backlight:
Yes
Technology:
Metal Injection Molding(MIM)
Application:
Mobile Parts
Surface:
Bright
Lead Time:
One or two weeks
Color:
Silver
Shape:
Custom
Plating:
Electroplate,PVD,Sandblasting,Painting,Polishing,Laser Engraving etc.
Certification:
All products SGS,CTI and RoHs approved, All material REACH approved.
Quality Control:
QC staff
Supply Ability
Supply Ability:
100000 Piece/Pieces per Month For Metal Keypad
Packaging & Delivery
Packaging Details
Standard sea or air packing for metal keypad,such as carton,wooden box, Retail packing available. We can custom anything about PIM with your company logo as your request.
Port
Ningbo Or Shanghai
Lead Time :
Shipped in 45 days after payment
 
Product Description

Low Cost Smart Mobile Phone Metal Keypad For Nokia Made By Metal Injection Moulding

One Stop MIM Solution Provider

1. We specialized in the PIM technology of research and development,  production and service,

    which include Spare Part and so on.

2. Process:  Metal Injection Molding (MIM)

3. High precision,100% quality with competitive price for spare part.

4. We can make spare part according to customers' drawings or requirement (OEM).

5. Short delivery time.

 Products Range:

MIM Processing

Molding, Injection, Debinding,Sintering ,Second Operation

Applied Software

PRO/E, Auto CAD, Solid Works, UG, CAD/CAM/CAE

Material

Iron-based Alloy,Stainless Steel,Tungsten Alloy,Carbide Alloy,Tool Steel , Fine Ceramic , Titanium Alloy

Surface Finish

Grinding,Brush,Polishing,PVD,Zinc/Nickel/Chrome/Gold Plating, Sand Blasting& etc.

Tolerance Precision

+/-0.005~0.02mm, can also be customized.

Dimension

As per customers' request

Part Color

 Silver, Red, Blue, Gold, Oliver, Black, White & etc.

Samples

 Acceptable

Quality System

100% inspection before shipment

Lead Time

Based on the quantity of order (Usually 45 days)

Packing

Plastic tray, plastic bag and Carton, full consider of practical situation

Shipping

 By sea, By air, By DHL, UPS, TNT & etc.

Shipment Port

All products SGS,CTI and RoHs approved, All material REACH approved.

 

 Products Show

 

 

The Main Material For MIM
MIM is applicable to wide range of materials which includes low alloy steel, stainless steel, tool steel, nickel-based alloys, tungsten alloy, carbide, titanium, magnetic materials, Kovar alloy and fine ceramics, etc.


Table 1 Typical MIM materials and applications:

Material System

Material Composition

Typical Applications

Low Alloy Steel

Fe-2Ni , Fe-8Ni

Automobile,machinery and other industries,particularly in structural parts

Stainless Steel

316L,17-4PH,420,440C

Medical equipments, clocks,watches

Carbide

WC-Co

Various tools,clocks,watches

Ceramic

Al2O3 ,ZrO2 ,SiO2

IT electronics, daily necessities,watches

Heavy Alloys

W-Ni-Fe,W-Ni-Cu,W-Cu

The arms industry, communications,daily necessities

Magnetic Materials

Fe,NdFeB,SmCo5,Fe-Si

Magnetic properties of the various components

Titanium

Ti,Ti-6Al-4V

Medical and military structural parts

Tool Steel

CrMo4,M2

Tools

 

Table 2 Typical properties of several MIM materials:

 

Materials 

 

Density

Hardness

Tensile Strength

Elongation

g/cm³

Rockwell

Mpa

%

Fe-based alloys

MIM-2200(Sintered)

7.65

45HRB

290

40

 

MIM-2700(Sintered)

7.65

69HRB

440

26

 

MIM-4605(Sintered)

7.62

62HRB

415

15

 

MIM-4605(Quenching and tempering)

7.62

48HRC

1655

2

Stainless steel

 

MIM-316L(Sintered)

7.92

67HB

520

50

 

MIM-17-4PH(Sintered)

7.5

27HRC

900

6

 

MIM-17-4PH(Sintered)

7.5

40HRC

1185

6

 

MIM-430L(Sintered)

7.5

65HRB

415

 

25

Tungsten alloys

 

95%W-Ni-Fe

18.1

 

30

 

960

 

25

 

97%W-Ni-Fe

 

18.5

 

33

 

940

 

15

 

Carbide

 

YG8X

 

14.9

 

HRA90

 

Bending Strength 2300

 
 

Fine Ceramics

 

Al2O3

 

3.98

 

HRA92

 

Bending Strength 2300

 

 

 

 

Manufacturing Equipment

 

 

Our Services

Based on the whole life cycle product and project management, Sofine provides "one-stop" end to solution from design conception to perfect fulfillment. this practice makes the cost effective, best quality and delivery value added to our customer.

Sofine have professional PIM team over 10% of total employees, many of them have more than 15 yesrs experences in spare part. We can provide world class design and engineering practice to customer by ways of tooling design, prototyping, and advanced technology R&D lab transferring.

 

Mold And Design

 

1,Capability Overview

 

Before sintering, Sofine utilize a special debinding

technology to remove binder, which is an

environment friendly process and easy to monitor.

Sintering process keeps running under the vacuum

or high temperature. We can precisely control

various alloy by using different gas. Our continual

sintering furnaces can meet customers’ demand in

the aspect of high productivity and efficiency.

 

2,Processing

We has high-end precise welding molds, accessories and measure manufacturing technology. We promote fabrication speed and accuracy by investing latest equipment and technology.

 

Here are some processing equipment and competence:

 

 

3,Pre- sale technology

Sofine mold technology is leaded by a trained design and engineering team, and this team can make your ideas come true. Our strictly managed engineers are familiar with production, injection molds, fixture and measure instruments. We utilize 3D software, such as ProEngineer and SolidWorks. We offer one stop design services, which includes industry design, FEA, 3D process analysis, mold flow analysis, etc.

 

Post Process

Surface Treatment 

lHeat Treatment

lMagnetic grinding

lPlane grinding

lPassivation

lPVD

lSand blasting

lBrush

lLaser engraving

lSilk print

lPainting

Machining

lCNC turning and milling

lCenterless, ID and OD grinding

lFine hole drilling, reaming and bumishing.

lPrecision honing

lThread rolling and cutting

lLaser welding,cutting and drilling

 

  

  

How MIM Works

 

The MIM process combines the design flexibility of plastic injection molding with strength and integrity of wrough metals to offer cost effective solutions for highly complex part geometries.

The MIM process is typically explained as four unique processing steps (Compounding,Molding,Debinding and Sintering) to produce a final part that may or may not need final finishing operations.

 

1.Feedstock Manufacturing

Sofine has the competence to use dedicated

device for MIM raw materials mix production.

We can accurately mix batch powder and binder

 under controlled environment, and then maintain

high quality and flexibility.

 

 

2.Molding

We use the most advanced and sophisticated

injection equipment in the market.

We believe that we can realize higher performance

and production quality by using machine debugged

by technicians.

 

Sofine updates injection equipments and achieve

automation production.

 

3.Debinding And Sintering

Before sintering, Sofine utilize a special debinding

technology to remove binder, which is an

environment friendly process and easy to monitor.

Sintering process keeps running under the vacuum

or high temperature. We can precisely control

various alloy by using different gas. Our continual

sintering furnaces can meet customers’ demand in

the aspect of high productivity and efficiency.

 

 

4. Measurement and laboratory

Sofine has a modern and well-equipped metering

department. Our acquired superior devices,

like visual inspection system,3D coordinate measuring

machine, scanner and special instruments for arc,

surface roughness, laser particle and metallographic,

etc. Laboratory is responsible for the maintenance

and calibration of all measuring instruments and

frequently used measuring tools.

 

 

 

 
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