Precast Lightweight Hollow Core Wall Panel Forming Machine
- Model Number:
- Lead Time:
Quantity(Plants) 1 - 6 >6 Est. Time(days) 30 Negotiable
Customized logo (Min. Order: 1 Plants)Customized packaging (Min. Order: 1 Plants)
MorePanel size (Min. Order: 1 Plants) Less
- Production Capacity:
24 square meters/set/8 hours
3kw per host machine
- After-sales Service Provided:
Online support, Free spare parts, Field installation, commissioning and training, Video technical support, Engineers available to service machinery overseas
- Applicable Industries:
Building Material Shops, Manufacturing Plant, Construction works , Energy & Mining
Wall Panel Machine
- Automatic Grade:
- Place of Origin:
- Brand Name:
380V/50HZ or as request
- Key Selling Points:
- Raw materials:
Cement, EPS, flyash/sand and addtives
Blue or as requested
50 thousands to 1.2 million sqm
- Panel size:
- Panel type:
Solid or core hollow
- Working site planning:
- Main process:
Mixing, forming, curing, packing
- Production line:
e.g. 6 sets to 50 sets host machine
- Supply Ability:
- 500 Piece/Pieces per Year
- Packaging Details
- Marine package
- Qinzhou or as request, cost depends
- Lead Time :
Quantity(Plants) 1 - 6 >6 Est. Time(days) 30 To be negotiated
WELCOME TO HONGFA MACHINERY
Precast Lightweight Hollow Core Wall Panel Forming Machine
EPS Sandwich Wall Panel Production Line
1. Product Features
EPS mortar as core material.
Calcium silicate board as the surface material.
Properly mixed with fly ash, slag and additives.
Note:The two surfaces of the new type composite sandwich board are composed of high strength water resistant, calcium silicate board with good waterproof properties.
Good thermal isolation EPS bonding mortar as core material.
B) Product size and type(Flexible):
Size: Length 2440mm(Max.3000mm) | Width 610mm
Thickness 60-250mm (size and thickness can be adjusted).
Type: Hollow / Solid
C) The product is of structural function , waterproof and thermal insulation performance, mainly used as building wall partition.
D)EPS Panel Advantages:
Solid, lightweight, thin body, high strength, impact resistance, strong Hanging force, heat insulation, sound insulation, fire prevention, waterproof, easy cutting, can be arbitrary slot, without rendering coat, dry decoration, environmental protection.
Saving energy, improving energy efficiency.
Reduce wall occupying space, increase the rate of using residential space, reduce structure load, promote building anti-seismic ability and safety performance, reduce the comprehensive cost.
High, multistory building as non-bearing wall, also can be sound insulation, fire partition wall.
This product’s application is a new breakthrough of the world's wall materials reform, this wall panel have tested by the relevant institutions and its strength, sound insulation, fire resistant, radioactive, water resistance and other performance indexes all reach or over the relevant national standards.
Construction precast light weight EPS concrete panel machine panel making machinery
1) The EPS lightweight wall panel machine specializes in the production of light weight wallboard which has a flat surface, smooth and high density and this production line realizes the industrialization of the new building partition panel material.
2) Simple and reliable operation, mature and stable equipment and technology. These advantages greatly eliminate random operation during the construction process.
3) The unique mixing technology and molding process can lower the water and cement ratio of lightweight concrete aggregate, improve the performance of the wall panel strength, reduces shrinkage value of wall panel.
The Advantages of Lightweight Concrete EPS Wall Panel Machine
1) High precise guiding pressure reducing valve controls the temperature and steam pressure of the closed barrel, ensuring the outcome pressure of the valve constant and the inner temperature controlled within ±1%, which keeps the foamed material equal and prevents the bead agglomerate because of the bad temperature control.
2) With photoelectric or vibration sensor to control material level, ensuring density tolerance within ±3%.
3) Most components of EPS light weight wall panel making machine are of world-famous brands, with reliable performance, stable quality, long service life and low maintenance cost. Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding Machine.
2. Why use EPS Concrete wall panel ? Advantages of Project
(1) Low Input and High Output
The main raw materials of this light wall panel are industrial residue fly ash, slag, ceramic, portland cement and EPS foam particles, the production process is simple and low cost. This light wall panel has very bright economic benefits.
(2) Advanced Technology
The industrialization and commercialization of housing construction are irreversible trend this century. According to the analysis to wall materials of developed countries, this new wall panel is in line with the law of development, which has unique properties and overcomes the shortcomings of other light wall panels. So,it will be the leader of new wall materials!
(3) Fully Meeting Requirements of Building Function
The overall world development trend of brick from clay to non-clay, from solid to hollow, from the small to large, from the heavy to light, from low intensity to high-strength, high to low energy consumption, a single function to multi-wall development. And the project is stressed to wall lightweight, high strength, thermal insulation, waste utilization, energy conservation and other functions.Therefore, the implementation of the project is imperative.
(4) Low Business Risk
(A) long-term stability advantages: Due to the limit of functional requirements of the restrictions and sources of raw materials needed to be broad and rich, but also by limiting the requirements of the human environment, the wall construction material development developers is relatively difficult.Once this kind of wall material is successfully developed and is recognized by the government and society, its competitive advantage will be relatively stable and long-term business in the market.
(B) Mechanization in production, less workers but high output and stability
(C) It is a comprehensive utilization of the industrial wastes project, and will get a great support by the State.
3. Production infrastructure requirements
Water requirements: to produce 60m2 panel(9 cm thickness as example) required one ton of water. No special requirements for water quality, clean water can be used for production.
Electricity requirement: installed power 100 kw (depending on the capacity).
Requirements on air and steam: Air compressor and boiler.
Land requirements: 1200-2000m2 workshop and 9 meters high (depending on the capacity).
4. Reference Workers needed
(take capacity 100,000/yearly as example)
Raw materials, mixing,boiler and EPS expending:1
Pre insert silica panel:2
5. Production Flow
(1)Materials(Cement, sand, fly ash, addtive etc.) --> delivery-->
(3)Pre insert silica panel--> (4)Pouring and forming-->Curing-->Demolding and stacker
6. Production Line layout
(2)EPS Expanded Machinery
(4)Mobile Slurry Grouting Machine
(5)Mobile De-Moulding Turnover Platform
7. The Main Equipment and finished products
Three types of Building material machinery lightweight precast concrete hollow core wall panel making machine
Figure 1. Automatic Horizontal Production Line
Figure 2. Automatic Vertical Production Line
Figure 1. Manual Vertical Production Line
Free Inquiry and Consultation
- Free inquiry and consulting support on analyzing customers' needs and market prospect.
Free Solution to Set up a Factory
- Provide perfect solution to set up a factory to perform EPS sandwich cement wall panel machine operation.
From the day our products sold, we will promise to do as follows:
(1) Provide corresponding technical solutions and site layout;
(2) Provide guidance equipment installation and operation for users.
(3) For each equipment ,we will train mainly operating personnel 5-10.
(4) 12 months guarantee, and provide lifelong technical support.
(5) Feedback within 24 hours after consulting.
(6) Build customers using and maintaining files as soon as dispatch machines;
(7) After finish debugging of equipment, users inspect and sign the acceptance certificate according to the situation of site service.
(8) After each service of technology,maintain,users confirm maintenance-return receipt according to the situation of site service.
(9) During machine using, we will provide telephone and personnel visits regularly.
(10) Charging standard
(A) All services are free within the warranty period; Quality problem, free of labor cost but charge materials cost, which dues to the user.
(B) After warranty expires, offer lifetime maintenance services.
We will offer you top quality products and timely, thoughtful, perfect after-sales. During using our machines, if there is any problems or Suggestions, please give us feedback.
1.Can this machine make my panel or other size panel?
We would design and do the mould according to customer's Drawing or as ours.
2.Are your company is the manufacture or trading company?
We are Direct factory,not agent or trading company,and the quality and after-sale services is quaranteed.
3.How can I trust the machines quality?
Our products passed ISO9001-2000 and CE identifications, and we making machines for 27 years,with full experience,updating technical idea and application.Furthermore our machines have been exported to more than 96 countries and always have a good reputaion from our oversea customers.We will do fully test our products before shipment,make sure every equipment work well when they come to your hand.
4.When do you delivery the goods?
Normally 30 days after receipt of deposit and moulds confirmation from Buyer.
5.What about the payment?
30% as down deposit by T/T ,70% as the balance paid by T/T before loading(L/C is also acceptable).
6.Does the price include the mould?
Yes,the above price includes one set mould with one host machine.
7. Would you mind provide the video?
The video is available to send to you, please contact me.
8. How about the commissioning of the machine and training to workers?
Yes, after finish the installation of the panel production line, our engineer will do the testing and commissioning, and make the most suitable ratio of the materials to make the panels, and train the workers how to operate and maintain the machines.