380V/50HZ or according customer request, According customer request
CE ISO SGS
Diameter Less Than 1800mm used tires
Rubber Powder 1-6mm
Rubber Powder Plant Color:
Green and Orange
Simens PLC and Schneider Component
After-sales Service Provided:
Engineers available to service machinery overseas
100 Set/Sets per Year
Packaging & Delivery
Wraped with plastic film, solid metal frame and pallet to ensure the rubber powder plant delivery in safe conditions.
Shredwell rubber crumb line(Tire Recycling System) is proven to convert scrap tires into high quality, uncontaminated crumb rubber, steel and fiber. It’s a physically processing system, working in the normal temperature, causing no secondary pollution.
More Details: Rubber crumb is the third step in Shredwell tire recycling system process. At this stage, wire free chips from rubber mulch plant(TS tire shredders working with RR rasper)are processed into around 0-5mm rubber granules with fiber removed by vib-screen and zig-zag classifier. During this process, the crumb rubber granulates are shred and potentially re-circulated, leaving a clean, uniform rubber granulate around 99.9% clean.
Crumb rubber have numerous uses – like rubber crumb from scrap tyre recycling system are widely used in sports field, like running track, artificial grass, playground or rubber tile which is widely used in gym, walking street, stud-farm or playground etc, many athletic fields and sporting surfaces utilize crumb rubber as a soft and absorbent layer. Also lots of rubber modified asphalt roadways and rubber sealants also use crumb rubber as a main ingredient. The recovered steel can be melted and reused. Textile has a very high effective burning value and can therefore be mixed with other materials in order to increase that material’s effective burning value.
Rubber crumb system output contains steel, fiber and clean rubber crumb. Processors are able to sell to buyers or continue processing for additional material outputs.
Rubber Crumb System
Heavy Duty Truck Tyres To Bicycle Tyres
Shred to 1-6mm rubber granules
Total Kw(based on 50-60 Hz)
Tire Recycling System Process Flow:
SHREDWELL uses its experience and success to continually improve the design and manufacturing of our tire recycling systems to make them more effective and efficient throughout the reduction process. The reduction from whole tires to rubber crumb is accomplished through our:
1. Tire Shredder:
Shredwell tire shredders are typical primary shredding equipment, the low speed, high torgue operation sharply reduce the noise, as well as the power consumption, enable them run in high throughput rates. The shredder in tyre recycling system blades are made of best forged steel which is heat-treated by Bodycote according to EN standard, machined in CNC center to ensure optimal shredding performance. All the shredder blades from tyre recycling system thinkness ranges from 20mm-200mm depending on type of material, output, final product.The Shredder can process OTR tires, big truck tires,passenger car tyres at a rate of up to 40t in one hour. The output is 50-100MM.
Shredwell’s Rasper machine is the ultimate machine in scrap tyre recycling system for medium grinding and steel separation. It is main function is to process pre-shredded tire chips and produce 12-25mm (0.5’’-1’’) wire free rubber chips. One of the greatest features the rasper has is the unique blades, by using the top grade tooling steel, keeping the hardness in a reasonable range (heated-treated strictly to the standard requirements), highly enhanced it’s performance, and make their service life much longer, and the clients are able to decrease the maintenance cost by changing the assembling direction of the blades if one side of the blades are worn.
Shredwell’s rubber granulators, the best equipment in waste tire recycling system for fine size grinding and nylon removal. It’s able to shred the 12-25mm wire free mulch to 1-6mm rubber granules, the nylon will be separated by granulator and removed by zig zag classifier. During the granulation process, 99.9% of fiber will be removed, leaving clean fine crumb rubber for further processing. The granulator’s blades are made of top special steel; heat-treated by Bodycote, enable an excellent cutting performance.
Packing & Delivery
1.A layer of plastic wraps to protect machine from duct, moisture and corrosion. 2.Recycling System for scrap tires packed by wooden case is used as the outside package. Or according to the customer requirements. 3.Excellant logistic team to guarantee the cutter to be safely shipped to customer warehouse, no extra fee on export or import on custom.
Pre-sale support *Shredwell is composed of experienced specialists, our sales are engineers too, we will offer a suitable solution according client's requirements in time and 24 hours service is probided. *On-site inspection
After-sale service *Production process follow up, on-processing products' pictures and technical report are supplied regularly to make sure the contracted production schedule. *Shredwell skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Shredwell technical. Dimensional drawings together with service requirements will be provided to delivery of rubber powder plant which make time for our customer to prepare the site and commence production in time.
Technical support *Shredwell tire recycling system enough hardware resource especially for large-scale production lines, clients can carry out installation, commissioning and acceptance before delivery.
1) Are you a factory or trade company? We are professional recycling system factory with the modernized management and quality control system, experienced production team, advanced manufacturing and processing facility. Export proportion around 50%. .
2) How can I trust your company? a. modernized management and quality control system, experienced production team, advanced manufacturing and processing facility. b. famous brand component as our standard configuration, like Siemens Motor, Tongli or SEW reducer, Siemens PLC and Schneider component. All parts processing by CNC machining to warranty the precision. c. Assessed by third party-national test centre. national patents for all equipment, also CE, ISO. d. Welcome to inspect anytime. We are near to Shanghai airport. e. About the machine, we do much better on:Wear plates, seals, structure design, pressure head.
3) How about the scrap tire recycling system test running & installation? Before the order, welcome you to come to testing all machines in our factory, we have ready machines all the time. Before shipping out your machines, we will invite you to come to test your machines, when you are satisfied; we start to pack and delivery. We will send our enginner team(At least one mechanical engineer and one electrical engineer) to your country to help you to install the machine and scrap tire recycling system, and commission as well as training your workers.
4) Any warranty? Under the proper usage, 1-3 year for whole waste tire recycling plant.
5) Is your rubber powder plant price competitive? Only good quality machine we supply. Surely we will give you best factory price based on superior product and service.
Wuxi Shredwell Recycling Technology Co.,Ltd is an integrated enterprise for tire recycling plant that is committed to developing, designing, manufacturing, selling and installing recycling machinery. Our rubber powder plant is based on self-owned intellectual property and has advanced European and American technology.
Shredwell has now been in the shredding and recycling industry for more than 10 years. Our engineering team has around 15 years experience in designing and manufacturing shredding and recycling systems for scrap tires,scrap metal,waste wood,plastic...Our workforce has more than 5 years experience in manufacturing shredding machinery.Our company has advanced technologies, an experirenced workforce and excellent innovative management systems designed to manufacture safe, energy-saving, stable and reliable shredding machine systems.
Shredwell is located in Wuxi, China, covering an area of more than thirty thousand square meters, and has a modernized technology center and all kinds of processing and testing equipment with more than 100 experienced staff including over 30 professional engineers. Our main focus is to provide our customers cost-effective tire recycling system, metal recycling system, wood recycling system,e-waste recycling system, solid waste recycling system etc.
Our experienced after-sales service team can ensure the computer shredder timely installation, testing and training in the customer's workshop. Our mission is to provide our customers the best recycling solutions with high quality service and technology.
TDS Plant-50mm rubber chips.
To recycle scrap car, passenger, truck, or OTR tires to 50mm rubber chips.
Widely used as tdf fuel in cement industry.
Rubber Mulch Plant-20mm wire free mulch
To shred used tires ranges from car, passenger, truck or OTR tyres down to 10-20mm rubber chips.
Rubber Powder Plant
To shred used tires ranges from car, passenger, truck or OTR tyres down to 30-120mm rubber chips. Widely used for modified asphalt and reclaim rubber.