TX-4.4-7B Automatic High Speed 4 Station Cold Forging Screw Bolt Making Former Machine

$47,000.00 / Set | 1 Set (Min. Order)
Model Number:
TX-4.4-7B
$47,000.00
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Lead Time:
20 day(s) after payment received
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Overview
Quick Details
Applicable Industries:
Manufacturing Plant, Construction works 
Condition:
New
Place of Origin:
Guangdong, China
Brand Name:
TX
Voltage:
Alternating current
Power(W):
7500
Dimension(L*W*H):
2450*1650*1400
Weight:
5000kg
Certification:
ISO9001:2008
Warranty:
1 Year
After-sales Service Provided:
Free spare parts, Field installation, commissioning and training, Video technical support, Online support
Name:
4 Station Cold Forging Screw Bolt Making Former Machine
Brand:
TX4.4-7B
Blank Dia./Length range:
(1.5-7) * (10-65)mmL
Capacity(pcs/min.):
100-150
Size of main die(mm):
46*100
Size of 2nd&4th punches(mm):
31*80
Cuff-off die size(mm):
22*40
Outer size of the machine(mm):
2450*1650*1400
Main motor(kw):
7.5
Net weight(kg):
5000

Packaging & Delivery

Selling Units:
Single item
Single package size: 
350X160X175 cm
Single gross weight:
4500.0 kg
Package Type:
wooden cases/pallets, plywood cases/pallets, steel pallets, etc.
Picture Example:
package-img
package-img
Lead Time :
Quantity(Set) 1 - 1 >1
Est. Time(days) 20 To be negotiated
Video Description

TX-4.4-7B Automatic High Speed 4 Station Cold Forging Screw Bolt Making Former Machine    

The screws types this machine can make:

 

 Functions of heading machine:

      (1). The machine belong to the cold heading machine, the function is the first molding and the second punching products, which is mainly used for forming the heads of the screw products, the work principle is line materials calibration, accessing lines, sending materials to the main mold, first punching initial forging, and second punching the formed blank materials and withdraw. The work gets done without any letup, the production capacity can be up to about 150-180pcs per minute, which belongs to the more advanced products in the current technology.

      (2).  Upsetter various materials: Common steel, carbon steel, stainless steel, copper, aluminum, and alloy steel etc with widely functions. (For the stainless steel and alloy steel, can heat them to the appropriate temperature with the heater, and can upsetter.)

      (3). The machine can make the common products such as the common self-tapping screw, electric screw, micro-screw, socket head cap bolts, self drilling screw, fiber plate screw etc. For an example PKO can upsetter other non standard abnormal hardware and metal products.

 

Basic manufacturing processes of screw

Coarse line→ Wire →Heading →Thread rolling → Heat treatment → Plating (color) → Packing

Brief introduction of processes and machines needed:

      (1). Pull the coarse line to the line patch needed. (Wire drawing machine)

      (2). Adjust, produce, and form the head of screw on the heading machine. (Screw heading machine)

      (3).Grind tooth on the coil thread rolling machine, and form the screw completely (Thread rolling machine)

      (4). Treat the semi-finished screw in the heat treatment according to the standard (Heat treatment furnace)

      (5). According to the requirements, process plating etc. (Zinc plating machine)

      (6).  Packing and out of factory 

 

 

1.Apply and Features: 

 

(1)4-Die 4-Blow machine series adapt pneumatic clutch breaking system, its trigger current is lower that may apply on inching operation and single stroke / continuous operation.  The advantages are: reduce trial run time, and optimizing operation space the main slider plate stops at rear position when machine stop working.

 

(2)This machine series all adapt inverter for stepless speed change.       

 

(3)This machine series, all main mechanical parts especially machine body and main slider plate were been normalized after casting.  The purpose is to eliminate the stress remained in the parts which would prevent parts deformed and retain manufacturing precision for longer period.

 

(4)The feeding system adapts pneumatic cylinder to hold material, its air pressure is adjustable that would lower varies diameter and material wearing while the feeder return.  The feeding switch is no time limit, so there won’t be feeding abnormal to be occurred.  When feeding material is short of dimension, machine would auto stop upon this abnormality.  The feeder roll equipped with a stopper to prevent material reverse.

 

(5)The cutter of cut-off system adapts fully surround cut, the cross section is smooth and perpendicular. Cutter slider is centered with cutter rod that provides a perfect and stable cutting process.  Regards adjustment, the orientation of cutting plate doesn’t need to use cushion, it is simple and accurate.

 

(6)Rear K.O. system is adapting a swing arm system, and the K.O. cam stroke is adjustable.  The final Die is changeable to Hex trimming cam.  Cam plates are accurately processed by C.N.C. would enhance smoothing stroke and stableness of K.O. acme.

 

(7)Front K.O. system, the punch of K.O. system, the K.O. cam is accurately made to let K.O. rod acting with the main slider plate back-off simultaneously, so the work-piece would completely stay in the Die further preventing the work-piece carrying out by punching tool in order to complete next step.  All 4 sets of punch are able to perform K.O., and can be adjusted independently.

 

(8)Grip system, the grip cam is precisely made by C.N.C. for it to be a conjugate cam.  The material is bearing steel through normalizing and high frequency heat treatment, its hardness is HRC58°~61°.  Grip holder track transforming without gaps, reduces machine operation burden, increase reliability. The grip holder slider and slider track, all surface are treated with high frequency heat, then highly precision grinded.  The grip holder track can be precisely adjusted that assures working stableness and higher reliability.  Centering the grip arm is simple.  Adapt gear box to flip Grip holder (HH-84 model or higher level).

 

(9)There is option of grip system that adapts pneumatic cylinder stand, the grip arms are individually operating and it is able to adjust gripping pressure upon the wire size and weight.  Clipper is changeable to nut type.  Base on working procedure of the work-piece, you can flip or transfer it levelly.  Centering the grip arm is simple.  Adapt gear box to flip Grip holder (HH-84 model or higher level)

 

(10)Auto-check equipment:

Inverter abnormality

Rear K.O. abnormality  

Current over load  

Material short of feeding size

End of material

Counter setting

Lubrication pressure low

Pneumatic pressure low   

Grip stand floating

RPM LCD display   

 

 

2.Technical Specifications:

Model

TX-4.4

Forging Station (Nos.)

4

Max. Cut-off Dia.(mm)

7

Max. Cut-off Length (mm)

83

Static Die Ejection Length C (K.O Stroke)

74

Dynamic Die Ejection Length (mm)(P.K.O Stroke)

15

Cut-off Die Size (mm)

Φ22*40

Static Die Size / Main Die Size.(mm)

Φ46*100

Dynamic Die Size / Punch Die Size (mm)

Φ31*80

Static Die Center Distance / Die Pitch (mm)

 

53 

Main Slider Stroke (mm)

120

Screw Size can be made(mm)

Max. Size

7*65

Min. Size

1.5*10

Max.Output(Pcs./Min.)

180

Main Motor(Kw)

7.5

Weight (Kg)

5000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.The photoes for other kinds of cold forging machines:  

 

 4.Our factory and office show:

 

A.Factory and office: 

 

B.Our Workshop Show:

 

C.Machines' accessories show:

 

 

5.Customers Scene:

 

(1)In 2011,we manufacture 300 sets screws cold heading machine & thread rolling machines for Asia's biggest screw manufacturer Gem-Year Group,and we make over 600 sets cold heading machine, thread rolling machines for it's branch company--Gem-Duo company,we have been highly praised by our clients due to the good quality and perfect performance of our machines.

 

 

(2) In 2012,we manufacturer 50 sets screws cold heading machine and thread rolling machines for United Industry Company and United Mechanical Corp in Vietnam,and in July 2012,our vice General Manager Mr.Deng visited these two companies to train their employees how to debug the screw machines.

 

6.Customers Visit: 

  

6.Service:

We can design and make all kinds of fasteners machines for our clients,based on the business concept of "quality first,customers supreme",we'll provide the best products and service to you.

We've passed the ISO9001:2008 Quality Management System Certification.  

 

Please kindly see our machines shipped abroad as below:

 

 

Company Profile

 

Taishin Screw Machinery Manufacturing Co., Ltd. was founded in 1998, locate in Dalang Town,Dongguan City,Guangdong Province,China.The plant area of our company is 4000 square meters.We were formerly known as Taiwan Taixin Machinery Company, which was founded in 1980 in Taiwan Changhua County,we have been manufacturing screw cold heading machine,thread rolling machine,multi-station cold forging machines and other screw machines for over 30 years,which makes us accumulated rich experience in screw machinery manufacturing industry.

 

We have formed a professional design and development team, and our company is equipped with many CNC lathe machine,grinder machine, milling machine,boring machine,drilling machine and other high-precision processing equipments,and also,the key components of all mahcinery products are directly imported from Taiwan, Japan, Germany and other country,which ensure our machinery products reach the requirements of high precision, high hardness, high wear resistance standards.

Our machines have been well sold to India, Indonesia, Vietnam, Uzbekistan, Sweden, Croatia and other countries, especially for the machinery sold to the biggest screw manufacturer in Asia----GEM YEAR Group,ANJI FAST,and to the famous clients "UNITED INDUSTRY CO., LTD" in Vietnam,which have been highly praised by our clients due to the good quality and perfect performance of our machines. We have received zero complaint and zero return on our machinery products within 12 years.

 

In recent years, our company is more committed to continuously improve technological level and product quality, keep good quality reputation and fast delivery service, to make our products be in favor of many clients.Meanwhile,we can design and manufacture all kinds of screws machinery according to customers' specific requirements,and provide debugging,spare parts supply and professional repair service. If there is any defect on our machinery products after selling,we'll visist the domestic coustomers and repair the machine for free,and provide the repairing solution to the foreign customers in 24 hours,or even go abroad to repair the machines for foreign customers.

 

Our company insist on the business principle of "quality first,customer supreme",provide customers with the most first-class product,we sincerely welcome all friends to contact us for more information and look forward to working with you!

If you have any enquires or questions on the TX-4.4-7B Automatic High Speed 4 Station Cold Forging Screw Bolt Making Former Machine,please don't hesitate to contact with me as below: 

Kennith
Tel:86-769-83485996
Mobile:86-13612732527
Fax:86-769-83031396
Skype:hs.2212
TradeManager ID:dltxwj

Email: kennith (at) taishin.net.cn 

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