DBDG 4 Spindle Turret Rewinder is designed to improve producing efficiency, saving the cost of workers, increase the efficiency of the whole process. This machine is mainly used for adhesive label production, usually work with printing machine, die cutting and slitting machines. It can accept printed labels and blank labels rewinding.
4 Spindle Turret Rewinder:
Bowl feeder + Conveyor + Main part
Why Use DBDG 4 Spindle Turret Rewinder?
1. High work speed ( Our machine adapt to 120m )
2. Continuous Production ( Without our machine 24 hours only 13-15 hours in production; with our machine almost 24 hours in production, increase your 20%- 40% production capacity )
3. Reduced material waste (with our machine only waste a little material and you can produce more label with same material then you can get more price competition!
4. Save workers (If connected with our 4 spindle turret rewinder with slitting and die-cutting machine, only need one worker. )
5. Save Energy ( Non-Stop machine save 20% electricity )
6. Protect Environment ( We have only one earth, use our machine save energy, high efficiency, save material machine. You can earn more money and protect our earth together! )
Basic Work Principle
DBDG-4A 4 Spindle Turret Rewinder is a fully automatic rewinding machine. For the material feeding part, the main part could feed by die cutting and slitting machine .For the paper core feeding part, bowl feeder and conveyor delivering paper core to the main part automatically. And the main part is in charge of rewinding and unload the final products in the end.
For the unwind parts, we can connect with your slitting and die cutting machine,we could also add a hydraulic unwinding and slitting unit with our main part. For the synchronization with other machine, we have online encoder from Megawa, japan to ensure it.
Automatic paper core loading system:
Automatic paper core loading system includes bowl feeder and conveyor. The conveyor connects the bowl feeder and main part. Bowl feeder adopts shaking design to adjust paper core position keeping each core running with horizontal way. There is a Panasonic sensor at the front side of conveyor, the function is to sensor the situation of paper cores on the conveyor, if there is full, the bowl feeder stop working automatically, if not, the bowl feeder will start to work automatically. And at another side of conveyor also keep another sensor for paper cores' loading counting. General speak, they are used to keep continuity of paper core transport to ensure the every act of machine is valid and high precision.
Main part is mainly consist of shafts, two gluing system.
Our machine have four shafts in daily working, according to working sequence ,one for paper core loading, two for rewinding, the last one is for unloading. Four shafts will go clockwise with the turning plate in the machine.
We got 12 quick-release shafts with the machine, 1;1.5;3inch, each size have four shafts
Automatic gluing system:
We got two gluing system in our machine, one for paper core gluing .Before rewinding, this system will glue two circles on the paper core, which allows the material connects with material.
One is for tail gluing, when the rewinding is approaching end, this system will inject a little glue in the surface of material then a brush will go down and press the material, so that we could seal the material.
For the tail gluing part,we have an optional function of tail label sealing,use label to seal the tail, so when the roll rewinding is finished, the labeling unit will go down and seal the roll with a label.
By the way, we also have a glue free type with no glue on the core.
Fully automatic 4 shafts turret rewinding machine
Printed labels and blank labels rewinding
Max rewinding diameter
Min rewinding width
1 inch rewinding shaft : 90m/min
1.5-3 inch rewinding shaft:120m/min
Ruian Xintai printing machinery Co., Ltd. is a professional manufacturer with more than 20 years experience in Rotogravure printing machine, Laminating machine, Slitting rewinding machine,Film-blowing machine ,Bag-making machines, integrating"design, manufacture, sales and service. " The company has passed ISO9001:2000international quality system certification. We always manufacture complete and perfect equipments.