Types of Automatic Transfer Switches (ATS)
An Automatic Transfer Switch (ATS) is a critical component in backup power systems that automatically switches electrical loads between a primary power source (typically utility power) and a secondary source (such as a generator) during outages. Selecting the right type of ATS ensures system reliability, protects sensitive equipment, and maintains operational continuity. Below are the most common types of automatic transfer switches used in residential, commercial, and industrial applications.
Open Transition ATS
Also known as "break-before-make" switches, these transfer switches briefly disconnect the load from the power source before connecting to the alternate source. This creates a momentary power interruption during the transition.
Advantages
- Cost-effective design
- Simpler construction and maintenance
- Widely available and easy to install
- Ideal for non-critical applications
Limitations
- Causes brief power interruption
- Not suitable for sensitive electronics
- Potential for equipment reset or data loss
Best for: Residential homes, small businesses, lighting circuits, and general-purpose loads
Closed Transition ATS
Also called "make-before-break" switches, these models briefly parallel both the utility and generator power sources before transferring the load. This prevents any power interruption during the switch.
Advantages
- No power interruption during transfer
- Protects sensitive equipment
- Prevents system downtime
- Smooth transition with minimal voltage fluctuation
Limitations
- Higher initial cost
- More complex control systems
- Requires synchronization between sources
Best for: Commercial facilities, IT infrastructure, manufacturing lines, and mission-critical operations
Soft Load Transfer ATS
A specialized form of closed transition switching that uses electronic controls to gradually shift the load using soft-start technology. This minimizes inrush currents and electrical stress during transfer.
Advantages
- Seamless, uninterrupted power transfer
- Reduces mechanical and electrical stress
- Extends equipment lifespan
- Ideal for variable frequency drives and motor loads
Limitations
- Most expensive ATS type
- Requires advanced control systems
- Limited availability and higher service complexity
Best for: Data centers, hospitals, laboratories, and facilities with sensitive electronic equipment
Dual Source ATS
Designed to accept input from two independent power sources simultaneously, such as two utility feeds or a utility and generator combo. Offers enhanced redundancy and load management flexibility.
Advantages
- High redundancy and reliability
- Flexible power source selection
- Supports load shedding and prioritization
- Can integrate renewable energy sources
Limitations
- Complex wiring and configuration
- Higher installation and maintenance costs
- Requires intelligent control logic
Best for: Industrial plants, telecom facilities, and buildings with multiple utility connections
Bypass Isolation ATS
Features a built-in bypass circuit that allows maintenance or replacement of the ATS without interrupting power to the load. This design includes isolation switches for safe servicing.
Advantages
- Enables maintenance without downtime
- High availability and serviceability
- Meets strict uptime requirements
- Enhanced safety for technicians
Limitations
- Largest physical footprint
- Most expensive option
- Requires additional space and planning
Best for: Hospitals, emergency response centers, data centers, and 24/7 operations
| Type | Power Interruption | Complexity | Cost | Best Application |
|---|---|---|---|---|
| Open Transition | Yes (momentary) | Low | $$ | Residential, small commercial |
| Closed Transition | No | High | $$$ | Commercial, industrial |
| Soft Load Transfer | No | Very High | $$$$ | Data centers, healthcare |
| Dual Source | Optional | High | $$$ | Multi-source facilities |
| Bypass Isolation | No (during maintenance) | Very High | $$$$ | Critical infrastructure |
Expert Tip: For critical environments, consider combining a closed transition or bypass isolation ATS with regular generator testing and preventive maintenance to ensure seamless operation during actual power outages.
Function, Features, and Design of Automatic Transfer Switches (ATS)
Automatic Transfer Switches (ATS) are essential components in power management systems, ensuring uninterrupted electricity supply by automatically switching between primary and backup power sources. These intelligent devices play a critical role in maintaining operational continuity in environments where power outages can lead to safety risks, data loss, or financial impact.
Core Function: Reliable Power Transfer
The primary function of an automatic transfer switch is to monitor the status of the main power supply—typically utility power—and seamlessly transfer the electrical load to a backup source, such as a generator, when a failure is detected. This process occurs without manual intervention, minimizing downtime and protecting sensitive equipment.
Modern ATS units are equipped with intelligent sensing circuitry that continuously evaluates voltage, frequency, and phase stability. To prevent unnecessary switching during transient power fluctuations (such as brief brownouts or surges), many ATS systems incorporate programmable time delays. These delays ensure that the switch only activates if the outage persists beyond a set threshold—typically 5 to 15 seconds—thereby reducing mechanical wear and extending the lifespan of connected equipment.
Seamless Power Switching
One of the most vital features of an automatic transfer switch is its ability to transition between power sources with minimal or zero interruption. In mission-critical facilities like hospitals, data centers, and emergency response centers, even a fraction-of-a-second gap in power can have severe consequences.
Advanced ATS models support closed-transition switching, allowing a brief overlap between sources to maintain continuous power, while open-transition models briefly disconnect the load before reconnecting to the backup. The choice depends on system requirements and equipment tolerance.
Load Prioritization
Not all electrical loads are equally critical. ATS systems often include load shedding or prioritization capabilities, enabling users to define which circuits receive power first during an outage.
For example, in commercial buildings, life safety systems (e.g., emergency lighting, fire alarms, elevators) are typically prioritized over non-essential loads like HVAC or office equipment. This ensures that backup generators are not overloaded and can sustain essential operations longer.
Configurable Transfer Modes
Automatic transfer switches offer flexible operating modes tailored to different applications. Users can configure settings such as fast transfer for time-sensitive operations or delayed transfer for non-critical systems.
Additional modes include:
- Manual Mode: Allows operators to override automatic functions for testing or maintenance.
- Test Mode: Simulates a power failure to verify generator and ATS functionality without disrupting actual power.
- Delayed Auto-Start: Prevents immediate generator startup during short outages, conserving fuel and reducing wear.
This adaptability makes ATS systems suitable for diverse environments—from residential homes to industrial complexes.
Remote Monitoring & Diagnostics
Modern ATS units often come with digital control panels and communication interfaces (e.g., Ethernet, RS-485, or Wi-Fi) that support remote monitoring via Building Management Systems (BMS) or cloud platforms.
Operators can receive real-time alerts about power status, switch events, generator run-time, and fault conditions. Some systems also support firmware updates and configuration changes remotely, enhancing maintenance efficiency and system responsiveness.
Robust Design for Reliable Performance
Designed for durability and long-term operation, automatic transfer switches combine rugged construction with intelligent engineering to perform reliably under stress and in challenging environments.
The ATS is enclosed in a protective cabinet designed to shield internal components from environmental hazards such as dust, moisture, vibration, and corrosion. Enclosures are rated according to NEMA or IP standards—for example, NEMA 3R for outdoor use or NEMA 7/9 for hazardous (explosion-proof) locations. Stainless steel or powder-coated aluminum housings provide added resilience in harsh industrial or coastal environments.
The control panel serves as the user interface for the ATS, integrating status indicators, push buttons, and digital displays. Advanced models feature LCD or touchscreen interfaces that show real-time parameters like voltage, frequency, phase balance, and event logs. Built-in diagnostics help technicians quickly identify issues such as failed transfers, signal loss, or generator faults.
Automatic transfer switches have clearly labeled terminals for utility input, generator input, and load output. These connection points are engineered for secure, code-compliant wiring using lugs, bus bars, or plug-in modules. Proper labeling and segregation of circuits reduce installation errors and simplify troubleshooting. High-capacity models may include provisions for bypass isolation switches, allowing maintenance without shutting down the entire system.
| Feature | Benefit | Typical Applications |
|---|---|---|
| Automatic Sensing & Transfer | Eliminates manual intervention; ensures rapid response to outages | Hospitals, data centers, telecom facilities |
| Programmable Time Delays | Prevents nuisance switching; extends equipment life | Commercial buildings, manufacturing plants |
| Load Prioritization / Shedding | Optimizes generator capacity; supports critical systems | Emergency shelters, high-rise buildings |
| Remote Monitoring & Alerts | Enables proactive maintenance; reduces downtime | Smart buildings, remote infrastructure |
| NEMA-Rated Enclosures | Ensures durability in outdoor or hazardous environments | Oil & gas, wastewater treatment, marine |
Important: Proper installation and regular testing of automatic transfer switches are crucial for reliable performance. Always follow manufacturer guidelines and local electrical codes (e.g., NEC Article 700 for emergency systems). Conduct monthly functional tests and annual load tests to ensure the ATS and generator respond correctly during an actual power failure. Neglecting maintenance can result in system failure when it's needed most.
Real-World Applications of Automatic Transfer Switches (ATS)
Automatic Transfer Switches (ATS) play a vital role in maintaining uninterrupted power across a wide range of critical environments. By automatically detecting power loss and switching to a backup generator or alternate source, ATS systems ensure operational continuity, safety, and reliability. Below are key scenarios where ATS technology is essential.
Residential Backup Power
In homes, Automatic Transfer Switches provide seamless power continuity during utility outages. When the main power supply fails, the ATS detects the interruption within seconds and automatically engages the backup generator, restoring power to essential circuits.
- Keeps refrigerators, HVAC systems, sump pumps, and lighting operational
- Eliminates the need for manual generator switching, improving convenience and safety
- Protects sensitive electronics from power surges during grid restoration
- Often integrated with smart home systems for remote monitoring and alerts
Key benefit: Ensures family safety and comfort during storms or grid failures without user intervention.
Data Centers
Power stability is non-negotiable in data centers, where even a millisecond of downtime can result in data loss, service outages, or financial impact. ATS units are a core component of redundant power architectures.
- Enables seamless failover between utility power and on-site generators
- Supports uptime SLAs (Service Level Agreements) of 99.999% ("five nines")
- Works with UPS (Uninterruptible Power Supply) systems for zero-switching gap
- Monitors power quality and logs transfer events for compliance reporting
Critical function: Prevents server crashes and network downtime during electrical disruptions.
Healthcare Facilities
Hospitals and medical centers rely on ATS systems to maintain life-sustaining operations. Power failure in critical care units can be life-threatening, making automatic power transfer essential.
- Supports operation of ventilators, dialysis machines, and ICU monitoring systems
- Ensures emergency lighting and exit signs remain functional
- Meets NFPA 99 and Joint Commission requirements for backup power
- Provides immediate switchover (typically within 10 seconds) as mandated by code
Life-saving role: Maintains continuity of care during blackouts and natural disasters.
Industrial Operations
Manufacturing plants and production facilities use ATS systems to prevent costly downtime and equipment damage. Unplanned power interruptions can disrupt entire production lines and compromise worker safety.
- Keeps conveyor systems, robotics, and CNC machines running during outages
- Protects against thermal shock in processes requiring constant temperature
- Integrates with SCADA systems for real-time power status monitoring
- Reduces risk of product spoilage in food processing or chemical plants
Operational impact: Minimizes lost productivity and maintains just-in-time manufacturing schedules.
Telecommunications
Cell towers, switching stations, and fiber hubs require constant power to maintain connectivity. ATS systems ensure uninterrupted service for emergency calls, internet access, and mobile networks.
- Automatically powers telecom equipment during grid failures
- Supports remote sites where manual intervention is impractical
- Often paired with battery banks and solar systems for hybrid backup
- Enables network resilience during extreme weather events
Connectivity assurance: Keeps communication channels open for public safety and business operations.
Commercial Buildings
Offices, retail stores, hotels, and shopping centers use ATS systems to maintain business operations, customer safety, and asset protection during power outages.
- Keeps elevators, security systems, and point-of-sale terminals operational
- Prevents food spoilage in grocery stores and restaurants
- Maintains HVAC comfort and lighting in high-occupancy buildings
- Supports business continuity and protects brand reputation
Customer experience: Ensures smooth operations and prevents revenue loss during outages.
Military Operations
Military installations and field deployments depend on reliable power for mission-critical communications, surveillance, and base infrastructure. ATS systems are engineered for durability and rapid response.
- Ensures uninterrupted operation of radar, radio, and command centers
- Deployed in mobile command units and forward operating bases
- Built to withstand extreme environments and electromagnetic interference
- Supports rapid deployment and modular power configurations
Strategic importance: Maintains operational readiness and national security during grid instability.
Additional Applications
Beyond the core sectors, ATS systems are also vital in:
- Water & Wastewater Treatment: Keeps pumps and purification systems running
- Airports: Powers runway lighting, control towers, and baggage systems
- Educational Institutions: Protects research labs and IT infrastructure
- Emergency Shelters: Provides reliable power during disaster response
Universal need: Any facility where power continuity is critical can benefit from ATS technology.
Expert Insight: When specifying ATS systems, consider load priority, transfer time requirements, and integration with existing electrical infrastructure. For mission-critical applications, a dual ATS or redundant system may be warranted to eliminate single points of failure. Always ensure compliance with local electrical codes and NFPA 110 standards for emergency power systems.
| Application | Critical Systems Protected | Typical Transfer Time | Backup Power Source |
|---|---|---|---|
| Residential | Refrigeration, HVAC, lighting | 10-30 seconds | Standby generator |
| Data Centers | Servers, networking, cooling | 0-10 seconds (with UPS) | Diesel generators + UPS |
| Hospitals | Life support, emergency lighting | 10 seconds (NFPA 99) | Dual generators + UPS |
| Industrial | Production lines, safety systems | 10-30 seconds | On-site generator |
| Telecom | Cell towers, switching equipment | 5-15 seconds | Generator + battery backup |
| Military | Comms, radar, command centers | 5-10 seconds | Mobile generators |
Key Selection Criteria for ATS Systems
- Load Capacity: Match ATS rating to the total connected emergency load
- Transfer Speed: Faster transfer times are critical for sensitive equipment
- Monitoring: Remote monitoring via SNMP or building management systems enhances reliability
- Serviceability: Bypass isolation switches allow maintenance without downtime
- Environmental Rating: Outdoor or harsh environment models require NEMA 3R or higher protection
- Code Compliance: Must meet NEC Article 700 (Emergency Systems) and NFPA 110 standards
How to Choose the Right Automatic Transfer Switch
Selecting the appropriate automatic transfer switch (ATS) is crucial for ensuring reliable power continuity during outages. Whether for residential, commercial, or industrial use, a well-chosen ATS seamlessly transitions between utility power and backup generators, minimizing downtime and protecting critical systems. This guide outlines the five key factors to consider when choosing an automatic transfer switch to ensure optimal performance, safety, and long-term reliability.
1. Power Requirements
Understanding your power needs is the foundation of selecting the right automatic transfer switch. Begin by calculating the total wattage or kilowatt (kW) rating of all essential equipment that must remain operational during a power outage. This includes HVAC systems, refrigeration units, servers, medical devices, lighting circuits, and other critical loads.
To avoid overloading the system, ensure the transfer switch has a continuous load rating that matches or exceeds your total connected load. It's recommended to include a 20–25% safety margin to accommodate future expansion or unexpected surges. Undersized switches can overheat, trip breakers, or fail during critical moments, while oversized units may be unnecessarily costly and inefficient.
Pro Tip: Use a load calculator or consult with an electrician to accurately assess your total connected load. Prioritize essential circuits and consider using step-loading features to manage high inrush currents from motors or compressors.
2. Type of Transfer
The type of transfer mechanism determines how smoothly power transitions between the utility source and the backup generator. There are three primary types:
- Open Transition (Break-Before-Make): Temporarily interrupts power during the transfer process. This brief break (typically 1/4 to 1 second) is acceptable for non-critical applications like residential lighting or general outlets where momentary outages won’t cause damage.
- Closed Transition (Make-Before-Break): Ensures no interruption by briefly paralleling both power sources before switching. Ideal for sensitive environments such as data centers, hospitals, and manufacturing facilities where even a split-second outage can disrupt operations.
- Bypass Isolation: Offers enhanced serviceability by allowing maintenance without shutting down the load. These switches include a built-in bypass path, making them suitable for mission-critical systems requiring high availability and ease of servicing.
Your choice should align with the sensitivity of your equipment and the required level of uptime. While open transition switches are more affordable, closed or bypass isolation models provide greater reliability for critical infrastructure.
3. Environment
The installation environment significantly impacts the durability and performance of the transfer switch. Consider whether the unit will be installed indoors or outdoors, in a controlled climate or exposed to harsh conditions.
For outdoor installations or industrial settings, select a switch housed in a NEMA 3R, 4, or 4X-rated enclosure to protect against rain, dust, corrosion, and extreme temperatures. Units in polluted or coastal areas should have additional protection against salt spray and chemical exposure.
In contrast, indoor commercial or residential applications may only require a NEMA 1 or 12 enclosure, which provides basic protection from dust and light debris. Always verify the environmental rating matches your site conditions to prevent premature failure and ensure long-term reliability.
4. Load Prioritization
Advanced automatic transfer switches offer load prioritization capabilities, allowing you to define which circuits receive power first during a generator startup. This feature is especially valuable in scenarios where generator capacity is limited or where certain systems—such as life safety equipment, refrigeration, or communication networks—must remain online at all costs.
Load shedding or staged energizing enables the ATS to sequentially power essential loads, preventing generator overload and ensuring stable operation. Some models support programmable logic controllers (PLCs) or integration with building management systems (BMS) for intelligent load management.
If your operation depends on maintaining uptime for specific equipment, investing in a transfer switch with load prioritization and sequencing options is highly recommended.
5. Regulatory Compliance
Compliance with national and local electrical codes is not optional—it's a legal and safety imperative. Ensure the selected automatic transfer switch meets relevant standards such as:
- NFPA 70: National Electrical Code (NEC), particularly Article 700 (Emergency Systems), Article 701 (Legally Required Standby), and Article 702 (Optional Standby Systems)
- UL 1008: Standard for Automatic Transfer Switches, which governs construction, performance, and testing requirements
- Local Building and Fire Codes: Jurisdiction-specific regulations that may impose additional requirements for installation, labeling, or inspection
Using a code-compliant switch ensures safe operation, reduces liability, and facilitates approval during inspections. Non-compliant installations can result in failed inspections, insurance claim denials, or even fines. Always verify certification markings and obtain documentation from the manufacturer.
| Selection Factor | Key Questions to Ask | Recommended Features | Common Applications |
|---|---|---|---|
| Power Requirements | What is the total kW load? Is there room for future expansion? | 20% capacity buffer, step-loading capability | Residential, small business, backup lighting |
| Type of Transfer | Can equipment tolerate a brief power break? | Closed transition for sensitive electronics | Hospitals, data centers, labs |
| Environment | Indoor or outdoor? Harsh or controlled conditions? | NEMA 3R/4 enclosures for outdoor use | Industrial plants, telecom shelters, remote sites |
| Load Prioritization | Which systems are mission-critical? | Programmable load shedding, BMS integration | Manufacturing, healthcare, emergency services |
| Regulatory Compliance | Does it meet NEC, UL, and local codes? | UL 1008 certification, proper labeling | All installations, especially commercial/industrial |
Expert Advice: Consult a licensed electrical engineer or contractor when specifying an automatic transfer switch for complex or high-power applications. Professional guidance ensures proper sizing, code compliance, and seamless integration with your existing electrical infrastructure.
Choosing the right automatic transfer switch involves balancing technical specifications, environmental factors, and operational needs. By carefully evaluating power requirements, transfer type, environmental conditions, load management features, and regulatory standards, you can select a system that delivers reliable, safe, and uninterrupted power when it matters most. Remember, a well-chosen ATS isn’t just a backup—it’s a vital component of your facility’s resilience strategy.
Frequently Asked Questions About Automatic Transfer Switches
The primary function of an automatic transfer switch (ATS) is to ensure uninterrupted power supply by automatically transferring electrical loads from the main power source—typically utility power—to a backup power source, such as a generator, during an outage. This process occurs seamlessly and without manual intervention.
The ATS continuously monitors the voltage and frequency of the primary power supply. When it detects a failure, drop below acceptable levels, or complete loss of utility power, it signals the backup generator to start. Once the generator reaches optimal operating conditions, the ATS safely disconnects the load from the utility line and connects it to the generator. When utility power is restored and stabilized, the switch automatically transfers the load back and shuts down the generator.
This automation is crucial for maintaining operations in environments where even a brief power interruption can lead to data loss, safety hazards, or operational downtime.
Automatic transfer switches are essential in any setting where continuous power is critical. Common applications include:
- Residential Backup Systems: Homes with standby generators use ATS units to maintain power to essential circuits (e.g., lighting, refrigeration, HVAC) during outages.
- Data Centers: These facilities rely on ATS to prevent server shutdowns, data corruption, and network downtime during power fluctuations or failures.
- Healthcare Facilities: Hospitals and clinics require uninterrupted power for life-support systems, medical equipment, emergency lighting, and patient monitoring devices.
- Industrial Operations: Manufacturing plants and processing facilities use ATS to protect machinery, avoid production halts, and ensure worker safety.
- Telecommunications: Cell towers, switching stations, and network hubs depend on ATS to maintain connectivity and prevent service outages.
- Commercial Buildings: Office complexes, shopping malls, and hotels use ATS to support elevators, security systems, fire alarms, and climate control.
- Military and Defense Installations: Critical command, communication, and surveillance systems require reliable power switching for mission continuity.
In all these cases, the ATS plays a vital role in ensuring operational resilience and compliance with safety and regulatory standards.
Selecting the appropriate automatic transfer switch involves evaluating several key factors to ensure compatibility, reliability, and long-term performance:
- Power Requirements: Calculate the total wattage or kilowatt (kW) load of the equipment that must remain operational during a power outage. Ensure the ATS is rated to handle both the continuous load and surge currents (e.g., from motors or compressors).
- Type of Transfer:
- Open Transition: Breaks connection with one power source before connecting to another (common, cost-effective, but causes a brief interruption).
- Closed Transition: Makes connection to the new source before breaking the old one, ensuring zero interruption (ideal for sensitive electronics).
- Bypass Isolation: Allows maintenance without disrupting power, often used in mission-critical facilities.
- Environment: Consider installation conditions—indoor vs. outdoor, exposure to moisture, dust, temperature extremes, or corrosive elements. Outdoor units should have NEMA 3R or higher enclosures for weather resistance.
- Load Prioritization: Some advanced ATS models support load shedding or staged startup, allowing essential systems (e.g., life safety, servers) to receive power first, reducing generator strain.
- Regulatory Compliance: Verify that the switch meets local electrical codes (e.g., NEC in the U.S.), UL certification, and any industry-specific standards (e.g., NFPA 110 for emergency power systems).
- Control Features: Look for remote monitoring, diagnostic capabilities, event logging, and integration with building management systems (BMS) for enhanced oversight.
Consulting with a licensed electrician or engineer can help ensure the selected ATS aligns with your specific power architecture and operational needs.
The key distinction lies in how the power transfer is initiated and executed:
| Feature | Manual Transfer Switch | Automatic Transfer Switch |
|---|---|---|
| Operation | Requires a person to physically switch the load from utility to generator using a lever or switch. | Automatically detects power loss and switches the load without human intervention. |
| Response Time | Delayed—depends on operator availability and reaction time. | Near-instantaneous—typically within 10–30 seconds of outage detection. |
| User Involvement | High—must be present and act during an outage. | Minimal—fully automated; only routine maintenance required. |
| Use Case | Suitable for non-critical applications or locations where outages are infrequent and short. | Ideal for critical systems requiring uninterrupted power (e.g., hospitals, data centers). |
| Cost | Generally lower upfront cost. | Higher initial investment due to added controls and automation. |
| Reliability | Dependent on human response; risk of delay or error. | High reliability with built-in diagnostics and fail-safes. |
While manual switches are simpler and less expensive, automatic transfer switches provide superior reliability, faster response, and peace of mind—especially in unattended or mission-critical environments.
Automatic transfer switches are constructed using durable, high-performance materials designed to ensure electrical efficiency, mechanical longevity, and environmental resilience. Key materials include:
- Stainless Steel: Widely used for enclosures, especially in outdoor, marine, or coastal installations where resistance to salt spray, humidity, and corrosion is critical. Stainless steel offers excellent durability and requires minimal maintenance over time.
- Bronze: Commonly used for electrical contacts and bushings due to its superior corrosion resistance, low friction, and stable conductivity. Bronze components help maintain consistent electrical performance even in harsh conditions.
- Copper and Copper Alloys: Pure copper is favored for internal conductors and contact surfaces because of its exceptional electrical conductivity. Copper alloys (such as brass or phosphor bronze) are often used to enhance mechanical strength, wear resistance, and thermal stability while retaining good conductivity.
- Aluminum: Sometimes used in enclosures for lightweight, cost-effective solutions, though less corrosion-resistant than stainless steel unless properly coated.
- Insulating Materials: High-grade thermoplastics or composite resins are used for internal insulation, arc suppression, and component housing to prevent short circuits and ensure operator safety.
The choice of materials depends on the switch’s application, environmental exposure, current rating, and industry standards. High-quality materials contribute to longer service life, reduced maintenance, and improved safety in critical power systems.








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