Understanding Compressed Coin Tissue Machine: Material Properties, Technical Standards, and Uses in Engineering

Types of Compressed Coin Tissue Machines

A compressed coin tissue machine is a specialized piece of equipment designed to transform regular tissue paper into compact, coin-shaped compressed tissues. These tissues expand when exposed to water, making them convenient for personal hygiene, travel, and outdoor use. There are two primary types of machines used in large-scale production: vertical and horizontal models, each suited to different operational needs and production scales.

Vertical Compressed Coin Tissue Machines

Compact and space-efficient, vertical machines are ideal for small to medium-scale operations where floor space is limited.

Advantages

• Compact design saves valuable floor space
• Lower initial investment and operating costs
• Easier to operate and maintain
• Ideal for startups and small businesses

Limitations

• Lower production capacity compared to horizontal models
• Limited customization options
• Less suitable for continuous industrial production

Best for: Small manufacturers, local suppliers, and businesses with limited space

Horizontal Compressed Coin Tissue Machines

Engineered for high-volume output, horizontal machines are the go-to solution for industrial-level tissue production.

Advantages

• High-speed production with outputs up to 150,000 pieces/hour
• Advanced automation with electronic control panels
• Supports batch counting and precise production tracking
• Compatible with non-woven fabrics and specialty materials

Limitations

• Requires significantly more floor space
• Higher power consumption and initial cost
• More complex maintenance and operation

Best for: Large-scale manufacturers, export-oriented businesses, and industrial production facilities

How Vertical Machines Work

Vertical compressed coin tissue machines operate through a streamlined process:

1. Tissue sheets are automatically fed into the machine.
2. A pump sprays a fine mist of water to moisten the tissue, enabling better compression and expansion later.
3. The tissue is folded and compressed into a tight coin shape using hydraulic or mechanical pressure.
4. Drying is achieved via a hot air system or heating elements such as infrared lamps, bulbs, or electric heaters.
5. The final product is ejected and ready for packaging.

Technical Specifications: Typically requires a 220V power supply with a 3000W (3KW) capacity. Production rates range from 4,000 to 18,000 compressed tissues per hour, depending on model and settings.

How Horizontal Machines Work

Horizontal machines offer advanced automation and higher throughput:

1. Tissue or non-woven fabric is fed continuously from a roll.
2. The material passes through a rotary die cutter that creates multiple perforated holes, allowing individual tissues to be separated easily after use.
3. Each section is compressed into a coin shape using high-pressure molds.
4. An integrated drying system ensures proper moisture control.
5. The electronic control panel allows operators to set batch sizes, monitor output, and track production counts.

Technical Specifications: Operates on 220V with a higher power demand of approximately 8.5KW. Production speeds vary widely from 5,000 to 150,000 pieces per hour, depending on fabric type and machine configuration.

Machine Type	Production Speed	Power Requirement	Space Efficiency	Best Use Case
Vertical Machine	4,000 – 18,000 pcs/hr	220V / 3KW	High (compact footprint)	Small businesses, local production
Horizontal Machine	5,000 – 150,000 pcs/hr	220V / 8.5KW	Low (requires large space)	Industrial manufacturing, mass production

Product Features & Customization Options

Both vertical and horizontal machines can produce two main types of compressed tissues:

• Scented Tissues: Infused with essential oils or fragrances like lavender, aloe vera, or citrus for enhanced user experience.
• Unscented Tissues: Ideal for sensitive skin and medical applications.

Finished tissues can be packaged in various formats including:

• Plastic bags (resealable or single-use)
• Plastic cans with flip-top lids
• Cardboard boxes with custom branding

Manufacturers can also add custom logo printing and branding to packaging, making these products ideal for promotional giveaways, hotels, airlines, and retail brands.

Expert Tip: When selecting a machine, consider not only production capacity but also after-sales support, spare parts availability, and ease of integration with packaging systems. For export-focused businesses, ensure the machine meets international electrical standards and safety certifications.

Specifications and Maintenance of Compressed Coin Tissue Machines

Compressed coin tissue machines are essential equipment in the hygiene and personal care industry, widely used for producing compact, portable tissues in various shapes and weights. These machines combine precision engineering with user-friendly design to deliver high-volume output with minimal waste. Understanding their technical specifications and implementing proper maintenance routines ensures consistent performance, extends machine lifespan, and maximizes return on investment—especially for small businesses, hospitality providers, and home-based entrepreneurs.

Key Specifications of Compressed Coin Tissue Machines

Machine Dimensions

The standard compressed coin tissue machine measures approximately 965 x 760 x 1143 mm, making it suitable for industrial or commercial environments. However, compact models are also available for tabletop use, ideal for smaller operations or space-constrained settings such as home-based businesses, retail counters, or mobile vendors.

Designed as a stand-alone unit, these machines require minimal installation and can be easily integrated into existing production lines. Their self-contained nature allows for efficient operation without the need for complex auxiliary systems, enhancing portability and ease of use.

Tissue Paper Sizes and Shapes

Modern compressed coin tissue machines are capable of producing tissues in multiple weights and configurations. The most common output includes:

• 4g tissues: Approximately 5.2 cm x 5.2 cm, lightweight and ideal for single-use convenience.
• 5g tissues: Slightly larger at 5.52 cm x 5.52 cm, offering enhanced absorbency and durability.

Advanced models support additional weights such as 6g and 8g options for premium or industrial-grade applications. Beyond weight, machines can be configured to produce tissues in various shapes including round, oval, heart-shaped, or custom die-cut designs, allowing brands to differentiate their products through unique aesthetics.

Tissue Paper to Output Ratio

Efficiency is a major advantage of compressed coin tissue machines. A single roll of tissue paper can yield up to 100,000 compressed tissue coins, depending on the weight and size settings.

For example:

• A 40,000-sheet roll produces 100,000 units of 4g compressed tissues, meaning one machine can generate approximately 25 production rolls.
• A 50,000-sheet roll yields 100,000 units of 5g tissues, equating to about 20,000 finished rolls when accounting for packaging and compression ratios.

This high conversion rate minimizes material waste and reduces operational costs, making the process highly economical for bulk production.

Production Speed and Output Capacity

The average compressed coin tissue machine operates at a speed of 2,300 tissues per hour, providing reliable throughput for small to medium-scale operations. With optimized settings and trained operators, this rate can increase significantly—some advanced units reach up to 3,000–3,500 tissues per hour under ideal conditions.

Output consistency depends on several factors, including paper quality, humidity levels, and machine calibration. Regular monitoring and minor adjustments ensure continuous high-speed performance without compromising tissue integrity or shape precision.

Specification	Standard Value	Notes
Machine Size	965 x 760 x 1143 mm	Compact versions available for tabletop use
Common Tissue Weights	4g, 5g (also 6g, 8g)	Weight affects size and absorbency
Tissue Dimensions	4g: 5.2×5.2 cm 5g: 5.52×5.52 cm	Slight variation based on compression level
Max Output per Hour	2,300 tissues	Up to 3,500 with skilled operation
Paper to Coin Ratio	1:2.5 (approx.)	One roll produces ~2.5x its count in compressed tissues

Essential Maintenance Practices for Longevity and Performance

To maintain peak efficiency and prevent mechanical failures, compressed coin tissue machines require regular and systematic maintenance. Neglecting upkeep can lead to jamming, inconsistent compression, mold wear, and reduced output quality.

Daily Cleaning: After each production session, thoroughly clean the machine to remove residual paper fibers, dust, and moisture. Use dry cloths or soft brushes to wipe down surfaces and corners. Avoid using water or liquid cleaners near electrical components to prevent short circuits or corrosion.

Deep Cleaning of Molds and Rollers: Tissue molds and compression rollers are prone to buildup over time. Inspect them daily and clean with compressed air or a vacuum to remove trapped particles. Stuck debris can distort tissue shape and reduce compression efficiency.

Lubrication Schedule: Apply a light, food-grade machine oil every quarter (or more frequently under heavy use) to moving parts such as gears, levers, and mold actuators. Pay special attention to high-friction zones like the pressing mechanism and ejection system. Over-lubrication should be avoided to prevent oil stains on tissues.

Component Inspection: Check for signs of wear on molds, belts, and sensors. Worn molds may produce misshapen tissues, while loose belts can affect timing and output speed. Replace damaged parts promptly using manufacturer-approved components.

Operator Training: Ensure that all operators are trained in basic troubleshooting and maintenance procedures. Familiarity with the machine’s functions reduces downtime and prevents improper handling that could lead to breakdowns.

Important: Always consult the manufacturer’s manual before performing maintenance or adjustments. Using incorrect tools, lubricants, or replacement parts can void warranties and damage internal mechanisms. Never operate the machine with guards removed or while performing cleaning tasks. Regular maintenance not only protects your investment but also ensures hygienic, high-quality tissue production that meets consumer expectations.

Scenarios of Compressed Coin Tissue Machines

Compressed coin tissue machines offer an innovative and sustainable solution for dispensing hygienic, space-saving tissues in a variety of commercial and public environments. These compact, coin-activated dispensers produce full-sized tissues from small, dehydrated "coins" when water is added, significantly reducing waste, storage needs, and operational costs. Their versatility makes them ideal for use in the medical field, hospitality, dining, personal care, and fitness industries.

Hotels & Hospitality

In hotels and guest accommodations, coin tissue machines provide a cost-effective and elegant solution for bathroom amenities. Instead of stocking bulky rolls of paper towels or tissues, staff can install compact coin tissue dispensers that deliver one tissue at a time, reducing overuse and waste.

• Guests appreciate the novelty and convenience of on-demand tissues during their stay
• Reduces clutter in bathrooms and eliminates the need for frequent restocking
• Ideal for international travelers who value compact, portable hygiene solutions
• Supports eco-friendly branding by minimizing paper consumption

Key benefit: Lowers operational costs while enhancing guest experience and sustainability efforts.

Restaurants & Food Service

In restaurants, cafes, and fast-food establishments, coin tissue machines help optimize resource allocation. By using compressed tissues in restrooms, operators free up traditional paper towels for use as table napkins or kitchen cleaning aids.

• Reduces overall paper usage by up to 50% compared to conventional dispensers
• Minimizes clogging in restrooms since only one tissue is dispensed at a time
• Promotes hygiene with touchless or coin-activated access
• Supports green initiatives and appeals to environmentally conscious customers

Sustainability advantage: Contributes to waste reduction and lower carbon footprint in high-traffic dining environments.

Medical Facilities & Clinics

Hospitals, clinics, and outpatient centers benefit greatly from compressed coin tissue machines due to their need for consistent hygiene and infection control. These machines provide a reliable source of clean, single-use tissues without over-dispensing.

• Ideal for patient rooms, waiting areas, and examination rooms
• Portable tissues are convenient for caregivers and patients on the move
• Reduces cross-contamination risks compared to shared tissue boxes
• Compact design fits easily into tight medical spaces

Healthcare insight: Supports compliance with sanitation standards while improving supply efficiency.

Spas, Salons & Beauty Establishments

In beauty and personal care environments, precision and cleanliness are paramount. Compressed coin tissues are perfect for facial treatments, makeup application, and tool sanitization.

• Used for makeup touch-ups, facial cleansing, and removing excess product
• Ideal for wiping down tools, mirrors, and workstations between clients
• Saves time and labor by eliminating the need to cut or fold standard towels
• Enhances professional presentation with a modern, high-tech dispenser

Beauty pro tip: Customers perceive coin tissue machines as a sign of innovation and hygiene, boosting brand image.

Sports & Fitness Centers

Gyms, yoga studios, and athletic facilities face constant challenges with shared towels and hygiene. Coin tissue machines offer a sanitary alternative by providing individual wipes for members.

• Members can dispense a tissue to wipe down equipment before and after use
• More hygienic than communal towels that can harbor bacteria
• Compact and durable machines withstand high-traffic environments
• Encourages responsible use—users only take what they pay for

Fitness advantage: Promotes a cleaner, healthier workout environment while reducing laundry costs.

Public Restrooms & Transit Hubs

High-traffic public areas such as airports, train stations, and shopping malls can benefit from coin tissue machines to maintain cleanliness and reduce vandalism-related waste.

• Prevents overuse and paper waste common in free-dispensing systems
• Durable design resists tampering and ensures long-term functionality
• Provides accessible hygiene solutions for travelers and commuters
• Low maintenance with infrequent refills due to compact tissue coins

Operational efficiency: Ideal for facilities seeking sustainable, low-maintenance hygiene solutions.

Professional Recommendation: When selecting a compressed coin tissue machine, consider models with vandal-resistant enclosures, easy refill mechanisms, and compatibility with eco-friendly tissue coins. For maximum ROI, place machines in high-visibility, high-usage areas and pair them with signage highlighting sustainability benefits to encourage user adoption.

Environment	Primary Use Case	Cost Savings	Eco Impact
Hotels	Bathroom amenities, guest convenience	Up to 40% reduction in tissue costs	Lower storage & transportation footprint
Restaurants	Restroom tissues, napkin conservation	30–50% less paper usage	Reduced landfill contribution
Medical Facilities	Patient care, hygiene control	Fewer restocks, less waste	Improved infection control
Spas & Salons	Cleaning, client service	Labor and material savings	Less water usage vs. cloth towels
Fitness Centers	Equipment wiping, personal hygiene	Eliminates laundry expenses	Reduces chemical and water waste

Additional Benefits of Compressed Coin Tissue Machines

• Space Efficiency: Tissue coins take up 90% less storage space than traditional paper products
• Long Shelf Life: Dehydrated tissue coins remain usable for years without degradation
• Global Applicability: Ideal for regions with limited storage or high humidity where paper degrades quickly
• User Accountability: Coin operation discourages waste and promotes responsible consumption
• Brand Enhancement: Modern dispensers project innovation, cleanliness, and environmental responsibility

How to Choose the Right Compressed Coin Tissue Machine: A Comprehensive Buyer's Guide

Selecting the ideal compressed coin tissue machine is a strategic decision that can significantly impact your business efficiency, customer satisfaction, and long-term profitability. These compact, automated dispensers are increasingly popular in high-traffic public spaces such as restrooms, transportation hubs, and commercial buildings. This guide provides an in-depth analysis of the critical factors to consider when investing in a coin-operated tissue machine to ensure you make a smart, informed purchase.

Important Note: The performance and reliability of your tissue machine directly affect user experience and revenue generation. Choosing the wrong model can lead to frequent breakdowns, low customer adoption, and increased maintenance costs. Always prioritize quality and suitability over initial price alone.

1. Evaluate Production and Dispensing Capacity

The operational capacity of a compressed coin tissue machine determines how many users it can serve efficiently over time. Machines vary significantly in output, with some models capable of dispensing 300–500 tissues per hour, while high-capacity units can handle over 1,000 dispenses hourly.

• Low-Capacity Machines (300–500/hour): Ideal for small offices, cafes, or residential buildings with moderate foot traffic.
• Medium-Capacity Machines (500–800/hour): Suitable for shopping malls, mid-sized restaurants, or office complexes.
• High-Capacity Machines (1,000+/hour): Recommended for airports, stadiums, train stations, or large public facilities with heavy usage.

Assess your location’s daily visitor count and peak usage times to match the machine’s capacity with actual demand. Overestimating needs can lead to unnecessary costs, while underestimating may result in frequent refills and customer dissatisfaction.

2. Set a Realistic Budget and Total Cost of Ownership

Establishing a clear budget is essential before beginning your search. However, the initial purchase price is only part of the financial picture. Consider the total cost of ownership (TCO), which includes:

• Purchase price of the machine
• Installation and setup costs
• Regular maintenance and repair expenses
• Cost of consumables (compressed tissue refills, coins, etc.)
• Staff training and operational oversight
• Energy consumption over time

Some manufacturers offer training as part of the package—be sure to negotiate this during procurement. Opting for suppliers who provide free on-site or remote training ensures your team can operate and troubleshoot the machine effectively, minimizing downtime and service calls.

3. Assess Flexibility in Coin and Tissue Compatibility

A versatile machine enhances user accessibility and revenue potential. Look for models that support multiple coin denominations or even digital payment integration (e.g., QR code scanning or NFC). This flexibility accommodates a broader customer base, especially in international or tourist-heavy locations.

In addition, consider whether the machine can dispense different tissue types or sizes. Some advanced models allow switching between standard, premium, or scented tissues, enabling upselling opportunities or customization based on location and user preferences.

4. Prioritize Automation and User-Friendly Features

Modern compressed tissue machines come equipped with advanced automation features that improve efficiency and ease of management:

• Touchscreen interfaces: Simplify operation, settings adjustment, and diagnostics.
• Remote monitoring via mobile apps or web dashboards: Enable real-time tracking of inventory, sales, and machine status.
• Automated alerts: Notify operators when refills are low or maintenance is required.
• Computer integration: Allows data export for sales analysis, forecasting, and reporting.

These features reduce manual oversight, prevent stockouts, and streamline operations—especially valuable if managing multiple units across various locations.

5. Ensure Compliance with Environmental and Safety Standards

Sustainability and safety are increasingly important in public installations. Choose machines that meet recognized environmental and safety benchmarks:

• Energy efficiency: Low-power motors and sleep modes reduce electricity consumption and operating costs.
• Waste management: Machines designed to minimize tissue waste through precise compression and dispensing mechanisms contribute to eco-friendly operations.
• Safety certifications: Look for compliance with international electrical and mechanical safety standards (e.g., CE, UL, or ISO).

Expert Tip: Always verify that the machine includes essential safety features such as emergency stop buttons, guarded moving parts, overload protection, and tamper-resistant enclosures. These safeguards protect both users and maintenance personnel and reduce liability risks.

Key Features Checklist

Feature	Why It Matters	Recommended Specification	Questions to Ask Supplier
Dispensing Capacity	Matches machine output to user demand	300–1,000+ tissues/hour based on location	"What is the maximum hourly output under continuous use?"
Coin & Payment Options	Increases accessibility and revenue	Multi-coin support or digital payment	"Can it accept different currencies or integrate with mobile payments?"
Automation Level	Reduces labor and improves reliability	Touchscreen + remote monitoring	"Do you offer cloud-based management tools?"
Energy Efficiency	Lowers operating costs and environmental impact	Low-wattage motor with auto-sleep mode	"What is the average power consumption per day?"
Safety Mechanisms	Protects users and complies with regulations	Emergency stop, guarded parts, overload protection	"Is the machine certified by any safety standards?"

Final Recommendations

• Test the machine in person or request a demo unit before purchasing.
• Choose a supplier with a strong service network and warranty support (minimum 1–2 years).
• Verify ease of refilling and maintenance—design should allow quick access to internal components.
• Consider future scalability: Can the same model be deployed across multiple sites?
• Read customer reviews and case studies to assess real-world performance.

Investing in the right compressed coin tissue machine is not just about convenience—it's about enhancing hygiene, generating passive income, and improving user experience in public spaces. By carefully evaluating capacity, cost, flexibility, automation, and safety, you can select a machine that delivers reliable performance and long-term value.

Compressed Coin Tissue Machine Q & A

Q: How does a compressed tissue machine work?

A compressed tissue machine transforms raw fibrous materials—such as wood pulp, bamboo, or recycled paper—into compact, portable tissue tablets through a multi-stage process designed for efficiency and consistency:

1. Pulping: The raw material is mixed with water and processed into a uniform pulp slurry, ensuring consistent fiber distribution.
2. Dewatering & Compression: The pulp is pressed under high pressure to remove excess moisture and form a dense, dry sheet. This step is crucial for achieving the right structural integrity.
3. Cutting: The dried sheet is precisely cut into small, uniform pieces using automated blades or die-cutting mechanisms.
4. Compression & Molding: Each cut piece is compressed into a mold under controlled pressure to form a solid, coin-shaped tablet that retains its shape during storage and transport.
5. Drying & Packaging: The compressed tissues are further dried to eliminate residual moisture and then automatically packaged for hygiene and retail readiness.

This entire process ensures that the final product expands into a soft, absorbent tissue when exposed to water, making it ideal for travel, camping, and emergency kits.

Q: What are the benefits of using compressed tissue machines?

Investing in a compressed tissue machine offers several operational, economic, and environmental advantages, making it an attractive solution for manufacturers and eco-conscious brands:

• Space Efficiency: Compressed tissues occupy up to 80% less space than traditional tissues, significantly reducing storage and shipping costs.
• Cost-Effective Production: High automation and low material waste contribute to lower per-unit production costs over time.
• Versatility: Machines can be adjusted to produce various sizes, shapes (round, square, oval), and densities, allowing customization for different markets and applications.
• Eco-Friendly Options: Supports sustainable practices by enabling the use of biodegradable, recycled, or bamboo-based raw materials.
• Portability & Convenience: Final products are lightweight and easy to carry, appealing to travelers, outdoor enthusiasts, and disaster relief organizations.

These benefits make compressed tissue technology ideal for both commercial-scale operations and niche product development.

Q: Can users automate the compressed tissue production process?

Yes, modern compressed tissue machines are increasingly equipped with advanced automation features that enhance productivity, consistency, and safety:

• Automated Feeding Systems: Continuously supply raw pulp to the machine, minimizing manual labor and ensuring steady operation.
• Programmable Logic Controllers (PLCs): Allow operators to set and monitor compression force, cycle times, and output rates with precision.
• Sensor-Based Monitoring: Detects material levels, moisture content, and equipment status to prevent jams or quality issues.
• Auto-Ejection & Packaging Integration: Finished tablets are automatically ejected and fed into packaging lines, enabling end-to-end production with minimal human intervention.

Automation not only increases throughput but also improves product uniformity and reduces the risk of operator error, making it ideal for large-scale manufacturing environments.

Q: What maintenance does a compressed tissue machine require?

To ensure long-term reliability, consistent output quality, and workplace safety, regular maintenance is essential. A well-structured maintenance plan includes the following key activities:

• Daily Cleaning: Remove residual pulp and dust from rollers, molds, and cutting blades to prevent buildup and contamination.
• Lubrication: Apply appropriate lubricants to gears, bearings, and moving parts to reduce friction and wear.
• Wear Inspection: Regularly check molds, blades, seals, and hydraulic components for signs of damage or degradation.
• Calibration: Ensure pressure settings, timers, and sensors are accurately calibrated to maintain product consistency.
• Scheduled Servicing: Follow the manufacturer’s recommended service intervals for deeper inspections, part replacements, and system diagnostics.

Keeping a detailed maintenance log helps track performance trends and preemptively address potential issues before they lead to downtime.

Q: Are compressed tissue machines energy-efficient?

Yes, many modern compressed tissue machines are designed with energy efficiency in mind, incorporating smart technologies that reduce power consumption without compromising performance:

• Variable-Speed Motors: Adjust motor speed based on workload, consuming only the energy needed at any given moment.
• Energy Recovery Systems: Some models capture and reuse heat generated during compression for drying processes.
• Automatic Shut-Off: Powers down idle systems after a period of inactivity, preventing unnecessary energy use.
• High-Efficiency Hydraulic Systems: Optimize pressure delivery with minimal energy loss, especially in high-output models.

These features not only lower operating costs but also align with sustainability goals, helping manufacturers reduce their carbon footprint and meet environmental standards.