Types of Computer Controlled DC Power Supply
A computer-controlled DC power supply delivers precise, stable, and programmable direct current (DC) power, making it an essential tool in electronics design, research, development, and manufacturing. These advanced power supplies can be remotely managed via software, enabling automation, data logging, and high-precision control. With various configurations available, selecting the right type depends on your application's complexity, accuracy requirements, and operational needs.
Single Output
Provides one fixed or adjustable DC output channel, ideal for applications requiring a single voltage source with consistent current delivery.
Advantages
- Simple to operate and configure
- Cost-effective for basic applications
- High stability and low ripple
- Compact design for benchtop use
Limitations
- Limited to one voltage output
- Not suitable for multi-rail systems
- Less flexibility in complex testing
Best for: Basic circuit testing, educational labs, powering single-component devices
Multiple Output
Equipped with two or more independent output channels, allowing simultaneous delivery of different voltage levels (e.g., ±12V, 5V, 3.3V).
Advantages
- Supports multi-voltage systems (e.g., analog/digital circuits)
- Reduces need for multiple power supplies
- Independent control of each channel
- Saves space and simplifies setup
Limitations
- Higher cost than single-output models
- More complex interface and configuration
- Channel crosstalk possible if not isolated
Best for: Testing mixed-signal circuits, microcontroller systems, and embedded boards with multiple power rails
Adjustable Output
Allows manual or software-based adjustment of voltage and current limits across a wide range, offering versatility for dynamic testing environments.
Advantages
- High flexibility for varying load requirements
- Ideal for prototyping and troubleshooting
- Supports over-current and over-voltage protection
- Enables load sweep and stress testing
Limitations
- Potential for user error in manual settings
- May lack fine resolution in budget models
- Less automation without computer control
Best for: R&D labs, product development, and variable-load experiments
Programmable DC Power Supply
Features digital interfaces (USB, GPIB, Ethernet, RS-232) for remote control and automation using software or scripts (e.g., LabVIEW, Python).
Advantages
- Enables automated test sequences and data logging
- High repeatability for production testing
- Supports timed voltage ramps and sequencing
- Integration with test frameworks and DAQ systems
Limitations
- Steeper learning curve for programming
- Higher initial investment
- Requires compatible software and drivers
Best for: Automated testing, production lines, long-duration experiments, and quality assurance
High Precision DC Power Supply
Engineered for exceptional accuracy in voltage and current regulation, often with ppm-level stability and low noise performance.
Advantages
- Ultra-low output ripple and noise
- High measurement resolution (mV/mA or better)
- Excellent long-term stability
- Critical for sensitive measurements
Limitations
- Significantly higher cost
- May have lower power output
- Requires calibration for peak accuracy
Best for: Semiconductor testing, metrology, calibration labs, and precision instrumentation
Hybrid DC Power Supply
Combines the best features of linear and switching topologies—offering high efficiency with minimal electromagnetic interference (EMI).
Advantages
- Balances efficiency and low noise
- Reduces heat generation compared to pure linear
- Suitable for noise-sensitive environments
- Wider operating range than traditional linear
Limitations
- More complex internal design
- Premium pricing due to advanced engineering
- Limited availability in some markets
Best for: High-performance test systems, mixed analog-digital applications, and EMI-sensitive environments
| Type | Flexibility | Precision | Automation | Best Application |
|---|---|---|---|---|
| Single Output | Low | Medium | Basic | Simple circuits, education, basic testing |
| Multiple Output | High | Medium | Medium | Mixed-voltage systems, embedded development |
| Adjustable Output | Very High | Medium-High | Low-Medium | Prototyping, troubleshooting, R&D |
| Programmable | High | High | Excellent | Automated testing, production, QA |
| High Precision | Medium | Exceptional | High | Semiconductor, metrology, calibration |
| Hybrid | High | Very High | High | Noise-sensitive, high-efficiency applications |
Expert Tip: When using programmable power supplies, always implement safety interlocks and soft-start routines in your scripts to prevent inrush current damage to sensitive components during automated testing.
Features of Computer Controlled DC Power Supply
In today’s advanced electronics and testing environments, the performance and reliability of power supplies are critical. Computer-controlled DC power supplies stand out from traditional models due to their precision, automation capabilities, and integration with digital systems. Understanding these key features helps engineers, researchers, and technicians select the right equipment for applications ranging from R&D to production testing.
Output Programmability
One of the most significant advantages of computer-controlled DC power supplies is output programmability. Users can precisely set and dynamically adjust voltage and current levels through software commands, enabling automated control without manual intervention.
This feature is essential in automated test systems where sequences such as voltage sweeps, load cycling, or stress testing must be repeated with high accuracy. Programmability ensures consistency across multiple test runs, improving repeatability and reducing variability caused by human input. It also supports scripting and integration with test frameworks like LabVIEW, Python, or MATLAB, making it ideal for complex experimental setups.
Remote Operation
Modern computer-controlled power supplies are equipped with standard remote interface protocols such as USB, LAN (Ethernet), GPIB, RS-232, or even wireless options. These interfaces allow full control and monitoring from a remote computer or central control system.
Remote operation is particularly valuable in hazardous, confined, or environmentally sensitive areas—such as climate chambers, cleanrooms, or industrial automation lines—where direct access is limited or unsafe. It minimizes human interaction, reduces the risk of errors, and enables real-time data acquisition and system integration within larger test environments. Many units support SCPI (Standard Commands for Programmable Instruments) for seamless communication across platforms.
Low Ripple and Noise
Ripple and noise refer to unwanted AC components superimposed on the DC output. Ripple originates from internal switching or rectification processes, while noise includes electromagnetic interference from surrounding circuits or components.
Computer-controlled DC power supplies are engineered to deliver exceptionally clean power with minimal ripple and noise—often below 1 mVrms. This level of output purity is crucial for powering sensitive analog circuits, precision sensors, RF modules, and microcontrollers, where even minor fluctuations can distort measurements or cause malfunctions. Advanced filtering, regulation techniques, and shielding contribute to this superior performance, ensuring stable and reliable operation in demanding applications.
High Resolution
These power supplies offer high-resolution control over output parameters, typically down to millivolt (mV) and milliampere (mA) levels. For example, a unit might provide 1 mV voltage resolution and 0.1 mA current resolution, allowing extremely fine adjustments.
This precision is vital when testing low-power devices, calibrating instrumentation, or conducting experiments that require incremental changes. High resolution enables users to simulate real-world conditions more accurately and avoid overdriving delicate components. Combined with digital feedback loops, it ensures that the actual output closely matches the programmed value, enhancing overall measurement integrity.
Data Logging
Many computer-controlled DC power supplies include built-in data logging capabilities that record voltage, current, power, and status information over time. This logged data can be retrieved via communication interfaces for analysis, reporting, or compliance purposes.
Data logging is especially beneficial for long-duration tests such as burn-in procedures, battery cycling, or environmental stress screening. It allows users to track performance trends, detect anomalies, and verify operational stability without constant supervision. Some models support trigger-based logging or alarms when thresholds are exceeded, adding an extra layer of monitoring and protection.
| Feature | Benefit | Typical Applications |
|---|---|---|
| Output Programmability | Enables automation, repeatability, and precise control via software | Automated test equipment (ATE), R&D labs, production lines |
| Remote Operation | Allows safe, centralized control and integration into larger systems | Industrial automation, remote monitoring, hazardous environments |
| Low Ripple & Noise | Delivers clean, stable power for sensitive electronics | Analog circuits, medical devices, precision instrumentation |
| High Resolution | Supports fine-tuned adjustments for accurate testing | Calibration, IC testing, low-power device development |
| Data Logging | Records performance over time for analysis and traceability | Burn-in testing, quality assurance, compliance reporting |
Important: To fully leverage these features, ensure compatibility between your power supply and control software. Use proper cabling, follow communication protocols carefully, and keep firmware updated. Incorrect configuration may lead to inaccurate readings, communication failures, or damage to connected devices. Always consult the manufacturer’s manual before setting up automated or remote operations.
How to Choose Computer Controlled DC Power Supply
Selecting the right computer controlled DC power supply is crucial for ensuring customer satisfaction, system reliability, and long-term performance. Whether used in research labs, manufacturing, or electronics development, these power supplies must meet precise technical requirements while offering flexibility and ease of integration. Understanding the key selection criteria helps resellers recommend optimal solutions tailored to specific applications.
Output Voltage and Current Range
The voltage and current capabilities of a power supply determine its compatibility with the devices under test or operation. It's essential to match the supply’s output range with the requirements of the target application to ensure safe and reliable performance.
- Select a power supply with a voltage range that exceeds the maximum required by the load, allowing for headroom in testing scenarios
- For variable-demand applications (e.g., prototyping or R&D), choose an adjustable output model with a wide voltage and current range
- High-current supplies (10A+) are ideal for powering motors, amplifiers, or embedded systems with heavy loads
- Low-voltage, high-precision models (e.g., 0–5V) suit digital circuits, microcontrollers, and IC testing
Key consideration: Always verify both minimum and maximum thresholds to avoid undershooting or overdriving sensitive components
Precision and Regulation
Precision refers to how accurately the power supply delivers the set voltage and current, while regulation measures its ability to maintain stability under changing conditions. High precision and tight regulation are critical in applications requiring consistent power delivery.
- Look for low ripple and noise specifications (e.g., <1mV RMS) for sensitive analog circuits and RF applications
- High-precision supplies (±0.01% to ±0.1%) are essential for semiconductor testing, calibration equipment, and medical devices
- Tight voltage and current regulation minimize fluctuations caused by temperature drift or component aging
- Digital feedback control systems often provide better regulation than analog-only designs
Pro tip: Compare load regulation (typically <0.05%) and line regulation (<0.03%) across models for superior stability
Output Configuration
The number and type of outputs influence how versatile a power supply can be in multi-rail or complex systems. Choosing the right configuration ensures efficient power delivery without requiring multiple units.
- Single-output supplies are cost-effective for basic applications like powering a single PCB or device
- Multi-channel models (dual, triple, or more) allow independent control of different voltages (e.g., ±12V and 5V) for analog/digital systems
- Isolated outputs prevent ground loops and enable series/parallel stacking for higher voltage or current
- Hierarchical designs combine low-noise linear stages with efficient switching pre-regulators for hybrid performance
Critical factor: Ensure channel independence and isolation if powering mixed-signal or safety-sensitive circuits
Programmability and Interface
Modern computer controlled DC power supplies offer extensive programmability, enabling automation, remote monitoring, and integration into test systems. The interface options define how easily the supply can be controlled and scaled.
- Front-panel controls (knobs, buttons) are suitable for manual benchtop use but limit automation potential
- Standard digital interfaces include USB, LAN (Ethernet), GPIB, RS-232, and CAN for computer-based control
- LXI-compliant models support web-based control and integration into networked test environments
- SCPI (Standard Commands for Programmable Instruments) compatibility ensures interoperability with LabVIEW, MATLAB, and Python scripts
Smart choice: Recommend LAN/GPIB-enabled models for automated test benches and production lines
Load and Line Regulation
These parameters indicate how well the power supply maintains a constant output despite variations in input voltage (line regulation) or changes in the connected load (load regulation). Superior regulation ensures consistent performance in dynamic environments.
- Load regulation values below 0.05% mean minimal voltage drop even when the load current changes significantly
- Line regulation below 0.03% ensures stable output despite fluctuations in AC mains voltage
- Fast transient response times (e.g., <100µs) help maintain regulation during sudden load shifts
- Closed-loop feedback systems with high-speed ADCs improve regulation accuracy in real time
Technical note: High-end models often include active compensation circuits to enhance regulation under extreme conditions
Protection and Safety Features
Beyond core performance, built-in protection mechanisms safeguard both the power supply and the connected devices from damage due to faults or misuse.
- Over-voltage protection (OVP) shuts down output if voltage exceeds a safe threshold
- Over-current protection (OCP) prevents damage during short circuits or overload conditions
- Over-temperature protection (OTP) monitors internal heat and reduces output or shuts down if overheating occurs
- Reverse polarity and arc detection add extra layers of safety in experimental setups
Time-saving tip: Suggest models with programmable trip points and auto-recovery features for unattended operation
Professional Recommendation: For general-purpose reselling, prioritize mid-range computer controlled DC power supplies with USB/LAN connectivity, dual or triple outputs, and robust protection features. These strike a balance between functionality, reliability, and affordability for most customers. For high-end applications like automated test equipment (ATE) or research labs, recommend premium units with ultra-low noise, high precision, and full SCPI compliance to ensure seamless integration and long-term performance.
| Application Type | Recommended Features | Output Configuration | Interface Requirement |
|---|---|---|---|
| Education & Hobbyist Use | Adjustable 0–30V, 0–5A, basic protections | Single or dual output | Front panel only or USB |
| Electronics Prototyping | Low ripple, precise voltage control | Dual/triple independent outputs | USB + SCPI support |
| Automated Testing (ATE) | High precision, fast transient response | Multi-channel with sequencing | LAN, GPIB, LXI compliant |
| Industrial Manufacturing | Durable build, overprotection, remote monitoring | Single or dual high-current | RS-485, Ethernet, Modbus |
Additional Considerations
- Efficiency and Cooling: High-efficiency models reduce power loss and heat generation, especially important in enclosed systems or 24/7 operations
- Form Factor: Benchtop, rack-mountable (19"), or modular (PXIe) designs should match the user's workspace and integration needs
- Calibration and Traceability: Supplies with NIST-traceable calibration certificates are preferred for compliance-critical environments
- Software Support: Check for availability of drivers, SDKs, and compatibility with common automation platforms
- Brand Reliability: Established brands (e.g., Keysight, Tektronix, Rigol) offer better technical support and longer product lifecycles
Durability and Materials of Computer-Controlled DC Power Supplies
A durable computer-controlled DC power supply ensures long-term reliability, consistent performance, and extended service life—benefiting both end users and resellers. High-quality materials play a crucial role in enhancing durability, thermal management, electrical efficiency, and protection against environmental factors. This guide explores the key components and materials that contribute to the robustness and longevity of modern DC power supplies.
Pro Tip: Investing in power supplies built with premium materials not only reduces maintenance costs but also enhances system stability, especially in industrial, laboratory, and automated testing environments.
Heat Sink: Thermal Management for Longevity
The heat sink is a critical thermal management component designed to dissipate excess heat generated by power semiconductors such as MOSFETs, IGBTs, and voltage regulators. Prolonged exposure to high temperatures can degrade electronic components, leading to premature failure. A well-designed heat sink absorbs and transfers heat away from sensitive circuitry, maintaining optimal operating temperatures.
Heat sinks are typically constructed from metals with high thermal conductivity:
- Aluminum: Lightweight, cost-effective, and corrosion-resistant, aluminum is the most commonly used material due to its excellent balance of thermal performance and manufacturability.
- Copper: Offers superior thermal conductivity (approximately twice that of aluminum), making it ideal for high-power applications. However, it is heavier and more expensive, often reserved for premium or high-density power supplies.
Finned designs increase surface area, enhancing convective cooling. Some advanced models incorporate thermal interface materials (TIMs) like thermal paste or pads to improve heat transfer efficiency between components and the heat sink.
Capacitors: Filtering and Stability Under Load
Capacitors are essential for smoothing the output voltage by filtering out ripple and noise from the rectified DC signal. In computer-controlled DC power supplies, they ensure a clean, stable output critical for sensitive electronics and precision instrumentation.
The two primary types used are:
- Electrolytic Capacitors: Known for high capacitance values and ability to handle high voltage and ripple currents. They are commonly used in input and output filtering stages. Modern versions include low-ESR (Equivalent Series Resistance) variants for improved efficiency and heat reduction.
- Tantalum Capacitors: Offer greater stability, longer lifespan, and better performance at higher frequencies. While more expensive, they are preferred in applications requiring high reliability and compact design.
High-quality capacitors are rated for extended temperature ranges (e.g., 105°C or higher) and long operational life (up to 10,000 hours or more), significantly contributing to the overall durability of the power supply.
Warning: Low-quality or counterfeit capacitors can lead to bulging, leakage, or catastrophic failure. Always verify capacitor specifications and source components from reputable manufacturers to ensure reliability.
High-Quality PCB: The Foundation of Electrical Integrity
The printed circuit board (PCB) serves as the structural and electrical backbone of the power supply. It supports and interconnects all electronic components while ensuring signal integrity and minimizing energy loss.
Premium PCBs are constructed using:
- Substrate Materials:
- Fiberglass (FR-4): The industry standard, offering excellent mechanical strength, moisture resistance, and dielectric properties.
- Phenolic Resin: Cost-effective but less durable; typically used in lower-end models.
- Epoxy Resin: Provides good insulation and chemical resistance, often blended with fiberglass for enhanced performance.
- Copper Traces: High-purity copper is used for conductive pathways due to its exceptional electrical conductivity and resistance to oxidation. Thicker copper layers (e.g., 2 oz or 3 oz) reduce resistive losses and improve current-carrying capacity, especially in high-power designs.
Multilayer PCBs with proper grounding planes and isolation enhance electromagnetic compatibility (EMC) and thermal dissipation. Surface finishes like ENIG (Electroless Nickel Immersion Gold) or HASL (Hot Air Solder Leveling) protect against corrosion and ensure reliable solder joints.
Enclosure Materials: Physical and Electromagnetic Protection
The enclosure safeguards internal electronics from mechanical damage, dust, moisture, and electromagnetic interference (EMI). It also plays a role in heat dissipation and user safety.
Common materials include:
- Steel: Offers excellent mechanical strength, impact resistance, and EMI shielding. Often used in industrial-grade power supplies. May be coated or painted to prevent rust.
- Aluminum: Combines lightweight construction with good thermal conductivity and corrosion resistance. Aluminum enclosures naturally dissipate heat and are frequently used in benchtop and rack-mounted units.
Well-designed enclosures feature ventilation slots (with filters if needed), grounding points, and shielding gaskets to minimize EMI emissions and susceptibility. IP-rated enclosures provide additional protection in harsh environments.
Fan and Cooling Systems: Ensuring Operational Longevity
Active cooling is essential in medium to high-power DC power supplies to maintain safe operating temperatures. Fans circulate air through the unit, removing heat from critical components such as transformers, switching transistors, and capacitors.
Fans are typically made from:
- Plastic (e.g., PBT or Nylon): Lightweight, quiet, and cost-effective. Used in most standard models with ball or sleeve bearings.
- Metal (e.g., Aluminum or Zinc Alloy): Found in ruggedized or industrial fans for enhanced durability and vibration resistance.
- Hybrid or Liquid Cooling (Advanced Models): Some high-density or silent-operation units use heat pipes or liquid cooling systems to eliminate moving parts and reduce noise.
Modern power supplies often include temperature-controlled fans (variable speed) that operate only when needed, reducing wear and extending fan life. High-quality fans are rated for tens of thousands of hours (e.g., 50,000–100,000 hours MTBF) and function reliably across wide temperature ranges.
| Component | Primary Materials | Function | Durability Benefits |
|---|---|---|---|
| Heat Sink | Aluminum, Copper | Dissipates heat from power components | Prevents thermal degradation, extends component life |
| Capacitors | Electrolytic, Tantalum | Filters ripple, stabilizes output | Ensures clean power, resists voltage stress |
| PCB | FR-4 Fiberglass, Copper Traces | Mounts and connects components | Reduces power loss, improves signal integrity |
| Enclosure | Steel, Aluminum | Protects internals, shields EMI | Provides mechanical strength and safety |
| Fan | Plastic, Metal, Hybrid Systems | Active cooling for thermal management | Prevents overheating, increases lifespan |
Expert Insight: When selecting a computer-controlled DC power supply, prioritize units that use industrial-grade components, over-engineered heat sinks, and sealed enclosures. These features collectively ensure reliable operation in demanding applications such as automated test equipment (ATE), R&D labs, and production environments.
Conclusion: Building for Reliability
The durability of a computer-controlled DC power supply hinges on the careful selection of materials across all core components. From thermally efficient heat sinks and long-life capacitors to robust PCBs and protective enclosures, each element contributes to sustained performance and reduced downtime. By understanding these material choices, buyers and engineers can make informed decisions that balance cost, performance, and longevity—ensuring a reliable power solution for years to come.
Frequently Asked Questions About Computer-Controlled DC Power Supplies
Computer-controlled DC power supplies are essential tools for professionals across a wide range of technical and industrial fields. These advanced power sources are particularly beneficial for:
- Research & Development (R&D) Engineers: Enable precise, repeatable testing of new circuits and prototypes under controlled voltage and current conditions.
- Electronics Testing Technicians: Ideal for stress-testing components such as ICs, sensors, and PCBs under variable loads and environmental simulations.
- Manufacturing and Quality Assurance Teams: Support automated production line testing, ensuring consistency and reliability in electronic device output.
- Design Engineers: Facilitate real-time power monitoring and dynamic load adjustments during system development and troubleshooting.
- Maintenance and Field Service Personnel: Provide stable, regulated power for diagnosing and repairing sensitive electronic equipment in lab or field environments.
By delivering clean, stable, and programmable power, these units ensure sensitive devices operate optimally, reduce the risk of damage during testing, and improve overall testing accuracy and efficiency.
Determining whether a DC power supply has sufficient capacity involves evaluating several key electrical parameters in relation to your specific load requirements:
- Voltage Range: Ensure the supply can deliver the minimum and maximum voltage needed by your device under test (DUT), including any transient or startup spikes.
- Current Output: Confirm that the maximum current output meets or exceeds the peak current demands of your application, especially during inrush or high-load phases.
- Power Rating (Watts): Calculate the total power requirement using P = V × I. The power supply should have a rated output higher than your calculated peak load to provide a safety margin.
- Dynamic Load Handling: Look for supplies with fast transient response and adequate headroom to manage sudden load changes without voltage droop or shutdown.
- Duty Cycle and Thermal Performance: Consider continuous vs. intermittent use—some supplies may handle short bursts above rated power but require cooling time.
A good rule of thumb is to select a power supply with at least 20–30% more capacity than your maximum expected load to ensure reliability, longevity, and headroom for future testing scenarios.
Yes, modern computer-controlled DC power supplies are designed with high energy efficiency in mind, thanks to advancements in power electronics. Key factors contributing to their efficiency include:
- Switching Regulator Technology: Unlike older linear power supplies, most modern units use switching-mode power supplies (SMPS), which convert energy more efficiently—typically achieving 85% to 95% efficiency.
- Reduced Heat Generation: Higher efficiency means less energy is lost as heat, reducing cooling requirements and improving system reliability and lifespan.
- Active Power Factor Correction (PFC): Many models include PFC to optimize the input power draw, minimizing wasted energy from the AC mains and complying with international energy standards.
- Standby and Idle Modes: Advanced models feature low-power standby modes or auto-shutdown functions when not in active use, further conserving energy.
These efficiency improvements not only lower operating costs but also support greener, more sustainable lab and production environments.
The ease of operation depends on the complexity of the task and the user interface of the specific model, but overall, these power supplies are designed for accessibility and usability:
- For Basic Applications: Simple tasks like setting a fixed voltage or current can be performed quickly via intuitive front-panel controls or basic software interfaces—often requiring minimal training.
- For Advanced Testing: Complex operations such as sequencing, remote control via SCPI commands, or integration into automated test systems may require familiarity with programming (e.g., Python, LabVIEW) or communication protocols (USB, Ethernet, GPIB).
- User Support Resources: Manufacturers typically provide comprehensive user manuals, quick-start guides, example code, and online tutorials to help users get up and running efficiently.
- Graphical Interfaces: Many models come with companion software featuring drag-and-drop programming, real-time monitoring, and data logging capabilities to simplify setup and analysis.
Whether you're a student, technician, or engineer, there's a learning curve, but most users find the systems user-friendly once familiar with the core functions.
The primary differences lie in automation, precision, flexibility, and integration capabilities. Here’s a detailed comparison:
| Feature | Manual DC Power Supply | Computer-Controlled DC Power Supply |
|---|---|---|
| Control Method | Knobs and buttons for voltage/current adjustment. | Software-based control via PC, programmable interfaces (GPIB, USB, Ethernet), or scripts. |
| Precision & Repeatability | Limited by user input; prone to human error. | High precision with digital control; settings can be saved and repeated exactly. |
| Automation | None—each change must be done manually. | Supports automated test sequences, timing control, and dynamic profiling (e.g., ramping voltage over time). |
| Data Logging & Monitoring | No built-in logging; readings observed visually. | Real-time monitoring, remote sensing, and automatic data recording for analysis. |
| Integration | Standalone use only. | Easily integrates into larger test systems, production lines, or IoT-enabled environments. |
| Error Reduction | Higher risk due to manual settings and misreads. | Minimized through programmed workflows and digital verification. |
In summary, while manual power supplies are suitable for basic, one-off tasks, computer-controlled models offer superior efficiency, accuracy, and scalability—making them ideal for modern R&D, automated testing, and high-volume manufacturing environments.








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