Types of Elastic Rope Packing Machines
An elastic rope packing machine is a specialized industrial system designed to efficiently coil, measure, cut, and package elastic ropes used in various applications such as textiles, fitness equipment, medical devices, and outdoor gear. These machines come in multiple configurations to meet diverse production needs, differing in automation levels, output capacity, space requirements, and packaging methods. Choosing the right type depends on factors like production volume, available floor space, budget, and product sensitivity.
Coiling & Packing Machines
Integrated systems that simultaneously coil elastic rope and pack it into designated containers or wraps.
Advantages
- High-speed, continuous operation
- Reduces manual handling and labor costs
- Ensures consistent coil size and tension
- Ideal for automated production lines
Limitations
- Higher initial investment
- Less flexibility for custom packaging
- Requires regular maintenance
Best for: High-volume manufacturing, standardized packaging, continuous production environments
Vertical Packing Machines
Compact machines that operate in a vertical orientation, feeding and packaging material from top to bottom.
Advantages
- Space-saving design
- Easy integration into tight production areas
- Lower footprint requirements
- Simpler maintenance access
Limitations
- Limited throughput capacity
- May require additional coiling equipment
- Not ideal for very long ropes
Best for: Small to medium workshops, facilities with limited floor space, batch processing
Horizontal Packing Machines
Designed with a horizontal layout, these machines process elastic rope along a linear path, making them suitable for integration with conveyor systems.
Advantages
- High throughput and production capacity
- Seamless integration with existing production lines
- Better handling of longer rope lengths
- Improved operator visibility and control
Limitations
- Requires more floor space
- Higher installation complexity
- Greater initial cost
Best for: Large-scale operations, integrated manufacturing lines, high-output facilities
Heat-Seal Packing Machines
Specialized machines that use heat to seal plastic pouches or bags, providing an airtight and moisture-resistant barrier for sensitive elastic materials.
Advantages
- Superior protection against moisture and contaminants
- Extends shelf life of elastic ropes
- Professional, tamper-evident packaging
- Customizable bag sizes and branding options
Limitations
- Requires specific packaging materials (plastic films)
- Higher energy consumption
- Additional consumable costs (bags, seals)
Best for: Sensitive or medical-grade elastic, export packaging, long-term storage, premium product lines
Automated Systems
Full-automation machines that operate with minimal human intervention, often integrated with sensors, programmable logic controllers (PLCs), and robotics.
Advantages
- Maximum efficiency and consistency
- Reduced labor costs and human error
- High-speed operation (up to hundreds of units per hour)
- Data tracking and quality control capabilities
Limitations
- Significant capital investment
- Complex setup and programming
- Requires skilled technicians for maintenance
Best for: Mass production, 24/7 operations, industries requiring strict quality control
Manual & Semi-Automatic Machines
Operator-assisted systems where humans feed the rope and initiate cycles, offering flexibility for small-batch or custom packaging.
Advantages
- Lower initial cost
- Greater flexibility for variable lengths and packaging
- Easier to operate and maintain
- Ideal for prototyping or custom orders
Limitations
- Slower production speed
- Higher labor dependency
- Greater risk of inconsistency
Best for: Small businesses, custom product lines, low-volume production, startups
| Machine Type | Automation Level | Output Capacity | Space Requirement | Ideal Use Case |
|---|---|---|---|---|
| Coiling & Packing | High | Very High | Medium to High | Mass production of standardized coils |
| Vertical | Low to Medium | Medium | Low (Compact) | Space-constrained facilities |
| Horizontal | Medium to High | High | High | Integrated large-scale lines |
| Heat-Seal | Medium to High | Medium to High | Medium | Moisture-sensitive or premium products |
| Automated | Very High | Very High | High | High-volume, consistent output |
| Manual/Semi-Auto | Low | Low to Medium | Low to Medium | Custom, small-batch production |
Expert Tip: When selecting an elastic rope packing machine, consider future scalability. Even if starting with manual or semi-automatic systems, ensure your facility layout can accommodate upgrades to automated lines as production demands grow.
Quality Note: For elastic ropes used in medical or outdoor applications, combining a heat-seal machine with UV-resistant packaging film can significantly enhance product longevity and performance in harsh environments.
Industrial Applications of an Elastic Rope Packing Machine
Elastic ropes are highly versatile components used across a wide range of industries due to their durability, flexibility, and strength. As demand for consistent quality and efficient handling grows, automated elastic rope packing machines have become essential in industrial operations. These machines ensure precise, hygienic, and secure packaging tailored to the specific needs of each sector. Below is a comprehensive overview of the key industries that rely on elastic rope packing technology to maintain product integrity, improve safety, and enhance operational efficiency.
Manufacturing Industry
In the manufacturing sector, elastic ropes are integral to a variety of products, including apparel (e.g., waistbands, cuffs), sporting goods (e.g., resistance bands, exercise equipment), and industrial machinery (e.g., tensioning systems, conveyor components). Proper packaging is critical to preserving the functional properties of these ropes—such as elasticity, tensile strength, and dimensional stability—during storage and transit.
An elastic rope packing machine ensures consistent coil winding, secure bundling, and protection from dust, moisture, and mechanical stress. Automated packaging also supports traceability through batch labeling and barcoding, which is crucial for quality control and compliance in large-scale production environments.
Textile Industry
The textile industry utilizes elastic ropes in woven and knitted fabrics, garment seams, lingerie, activewear, and medical textiles. These applications demand high precision in material handling to avoid deformation, fraying, or contamination of the elastic fibers. Even minor damage during storage can compromise the performance and comfort of the final textile product.
Packing machines in this sector are designed to handle delicate materials with controlled tensioning and protective wrapping (often using moisture-resistant or anti-static films). They also support standardized packaging formats that streamline integration into automated sewing and cutting lines, reducing downtime and material waste in garment production.
Construction Industry
In construction, elastic ropes are commonly used in safety harnesses, fall protection lanyards, scaffolding tie-downs, and load stabilization systems. Given the life-critical nature of these applications, the packaging process must adhere to strict safety and regulatory standards. An elastic rope packing machine ensures that each rope is neatly coiled, securely sealed, and clearly labeled with vital information such as load capacity, certification marks (e.g., OSHA, ANSI), and expiration dates.
Proper packaging prevents kinking, abrasion, and exposure to environmental hazards like UV radiation or moisture, all of which can degrade the rope’s performance. Traceable, tamper-evident packaging also supports accountability in safety equipment management and compliance audits.
Agriculture Industry
Agricultural operations use elastic ropes for bundling crops (e.g., hay, vegetables), securing livestock enclosures, fastening tools, and reinforcing temporary fencing. These ropes are frequently exposed to harsh outdoor conditions, including rain, dirt, and temperature fluctuations, making durable and weather-resistant packaging essential.
Packing machines help organize ropes into standardized bundles that are easy to transport, store, and dispense on the farm. UV-protected wrapping and moisture barriers extend shelf life, while pre-cut lengths or color-coded packaging improve usability in the field. Efficient packing reduces waste and ensures farmers have reliable, ready-to-use materials during peak seasons.
Logistics and Transportation Industry
The logistics sector depends heavily on elastic ropes—often referred to as bungee cords or tie-down straps—for securing cargo during shipping and handling. Uniformity, strength, and quick accessibility are paramount in fast-paced warehouse and transport environments. Automated packing machines deliver consistent coil sizes, uniform tension, and durable bundling that withstands rough handling in distribution centers.
Integrated labeling systems allow for easy inventory tracking, SKU differentiation, and compliance with transportation safety regulations. Moreover, compact and stackable packaging improves space utilization in trucks and storage facilities, directly contributing to cost savings and operational efficiency across the supply chain.
| Industry | Primary Use of Elastic Ropes | Packaging Requirements |
|---|---|---|
| Manufacturing | Apparel, sports gear, machinery | Moisture-resistant wrapping, batch labeling, tamper-proof sealing |
| Textile | Fabrics, seams, activewear | Low-tension winding, anti-static film, precision coiling |
| Construction | Safety harnesses, lanyards, scaffolding | High-strength bundling, safety labeling, UV protection |
| Agriculture | Crop tying, fencing, load securing | Weather-resistant packaging, pre-cut lengths, color coding |
| Logistics | Cargo tie-downs, shipment securing | Uniform bundling, barcode labeling, stackable design |
Important: The performance and safety of elastic ropes are directly influenced by how they are packaged. Inadequate packing can lead to tangling, material degradation, or mislabeling—risks that compromise product quality and end-user safety. Investing in a reliable elastic rope packing machine tailored to your industry’s needs ensures consistency, compliance, and long-term cost efficiency. Always follow manufacturer guidelines and industry standards when selecting and operating packaging equipment.
Product Specifications for an Elastic Rope Packing Machine
Elastic rope packing machines are essential in modern manufacturing and packaging operations, offering precision, speed, and consistency. These machines come with a range of technical and operational specifications that directly influence their performance, efficiency, and suitability for different industrial applications. Understanding these specifications enables businesses to make informed procurement decisions that align with production goals, product requirements, and long-term maintenance considerations.
Automated Packing Process
Modern elastic rope packing machines are engineered with full or semi-automated systems that significantly reduce the need for manual labor. By integrating programmable logic controllers (PLCs) and sensor-based monitoring, these machines ensure consistent tension control, accurate rope cutting, and reliable pouch formation.
- Reduces human error and increases packing uniformity across batches
- Enables integration with larger production lines for end-to-end automation
- Improves workplace safety by minimizing direct operator involvement in repetitive tasks
- Allows staff to focus on quality control, machine supervision, and logistics coordination
Key benefit: Automation leads to higher throughput and improved product presentation consistency.
Customizable Pouch Sizes
One of the most valuable features of advanced elastic rope packers is their ability to adjust pouch dimensions quickly and accurately. This flexibility supports businesses serving multiple markets or offering varied product lines—from small retail packs to bulk industrial coils.
- Digital interface allows operators to save and recall preset size configurations
- Servo-driven mechanisms enable precise adjustments without mechanical retooling
- Adaptable sealing jaws accommodate widths ranging from 50mm to 300mm (typical)
- Ideal for seasonal or custom orders where packaging needs change frequently
Design tip: Look for machines with quick-change tooling to minimize downtime during size transitions.
Sealing Technologies
The integrity of the final package depends heavily on the sealing method used. Elastic rope packing machines typically offer multiple sealing options to suit different materials and environmental conditions.
- Heat Sealing: Most common method; uses heated bars to fuse thermoplastic films with strong, airtight bonds
- Impulse Sealing: Ideal for intermittent use; applies heat only during sealing cycle, improving energy efficiency
- Ultrasonic Sealing: Advanced technology that uses high-frequency vibrations for clean, precise seals without overheating
- Adhesive/Glue Sealing: Used for non-thermoplastic materials or moisture-sensitive applications
Performance note: Proper seal strength ensures protection against moisture, dust, and physical damage during transport and storage.
High Production Capacity
Designed for high-volume environments, elastic rope packing machines can process hundreds to thousands of units per hour, depending on configuration and automation level.
- Entry-level models: 30–60 packs/minute (suitable for small to medium enterprises)
- Mid-range systems: 60–100 packs/minute (ideal for growing operations)
- High-speed industrial units: 100+ packs/minute (optimized for continuous production)
- Integrated conveyor systems allow seamless feeding and output handling
Scalability insight: Choose a machine with expandable capacity or modular design to accommodate future growth.
Maintenance and Repair Parts
Regular maintenance is crucial for maximizing uptime, ensuring consistent performance, and extending the service life of elastic rope packing machines. A proactive maintenance strategy prevents costly breakdowns and maintains packaging quality over time.
Routine Cleaning
Residue from elastic materials, dust, or adhesive buildup can impair sensor accuracy, jam moving parts, and compromise seal quality. Regular cleaning prevents these issues and maintains hygienic standards—especially important in regulated industries.
- Clean sealing bars daily to prevent residue accumulation that weakens seals
- Remove debris from conveyor belts and guide rails to avoid misalignment
- Use manufacturer-recommended cleaning agents to avoid damaging sensitive components
- Follow lockout/tagout procedures during cleaning for operator safety
Best practice: Schedule cleaning during shift changes or planned downtime to minimize production interruptions.
Lubrication
Moving components such as gears, chains, bearings, and cutting mechanisms require regular lubrication to function smoothly and resist premature wear.
- Use food-grade lubricants if operating in environments with potential product contact
- Lubricate linear guides and slide rails every 40–80 hours of operation
- Check and top up gearboxes as specified in the maintenance manual
- Over-lubrication can attract dust and cause sludge buildup—apply only as needed
Maintenance tip: Keep a lubrication log to track intervals and ensure consistency across shifts.
Regular Inspections
Preventive inspections help identify early signs of wear, misalignment, or component fatigue before they lead to machine failure.
- Inspect belts and chains weekly for tension, cracks, or stretching
- Check electrical connections and sensors monthly for corrosion or looseness
- Monitor seal bar alignment and heating elements for even temperature distribution
- Examine cutting blades for dullness or damage; replace as needed
Critical reminder: Document all inspection findings and corrective actions to support warranty claims and service planning.
Common Replacement Parts
Having key spare parts on hand reduces downtime and keeps production flowing. Common wear items include:
- Sealing bars and Teflon-coated pads
- Cutting blades and rotary knives
- Drive belts and timing pulleys
- Photoelectric sensors and proximity switches
- Fuses, relays, and contactors
Pro tip: Maintain a spare parts inventory based on OEM recommendations and your machine’s usage patterns.
Expert Recommendation: When selecting an elastic rope packing machine, prioritize models with user-friendly interfaces, modular design, and comprehensive technical support. Machines with diagnostic systems and remote monitoring capabilities offer greater long-term value by simplifying troubleshooting and reducing service response times. Additionally, choose suppliers who provide detailed training and accessible spare parts to ensure smooth operation throughout the machine's lifecycle.
| Specification | Standard Model | High-Performance Model | Industrial-Grade Model |
|---|---|---|---|
| Packing Speed | 30–60 packs/min | 60–100 packs/min | 100–150 packs/min |
| Pouch Width Range | 50–200 mm | 50–250 mm | 50–300 mm |
| Sealing Type | Heat or Impulse | Heat + Ultrasonic option | Multi-mode (Heat, Ultrasonic, Adhesive) |
| Automation Level | Semi-automatic | Fully automatic | Fully automatic + SCADA integration |
| Maintenance Interval | Weekly cleaning, monthly inspection | Bi-weekly cleaning, weekly inspection | Daily cleaning, weekly inspection + predictive monitoring |
Additional Considerations
- Energy Efficiency: Newer models often include variable frequency drives (VFDs) and sleep modes to reduce power consumption during idle periods
- Noise Levels: Machines with sound-dampening enclosures are preferable in environments with strict noise regulations
- Material Compatibility: Ensure the machine supports the film types used (e.g., PE, PP, laminated films) and rope diameters (typically 3–20mm)
- Software & Controls: Touchscreen HMI with recipe storage, fault diagnostics, and data logging enhances usability and traceability
- Warranty & Support: Look for at least a 1-year warranty and access to technical support, spare parts, and operator training
Quality and Safety Considerations for an Elastic Rope Packing Machine
In industries that manufacture and distribute elastic ropes—such as textiles, agriculture, construction, and logistics—packing machines play a crucial role in ensuring product consistency, safety, and market readiness. These machines not only streamline packaging operations but also safeguard product integrity and operator well-being. Implementing proper quality control and safety protocols is essential for maintaining high performance, regulatory compliance, and long-term operational efficiency.
Safety Warning: Always ensure that all safety guards are in place and functional before operating the packing machine. Never bypass emergency stop mechanisms or attempt maintenance while the machine is running. Only trained personnel should operate or service the equipment.
Parameterized Quality Standards
The quality of packaging directly influences the performance and shelf life of elastic ropes. A well-calibrated packing machine ensures consistent tension control, precise cutting, and secure bundling, which are vital for preserving the elasticity and structural integrity of the ropes. Poorly packed products may suffer from deformation, tangling, or exposure to moisture and contaminants, leading to reduced functionality and customer dissatisfaction.
To maintain high-quality output, packing machines should adhere to standardized parameters such as:
- Tension Control: Ensures ropes are neither over-stretched nor loosely packed, preserving their elastic properties.
- Sealing Integrity: Heat or adhesive sealing must be consistent to prevent unraveling during transit.
- Dimensional Accuracy: Uniform bundle size and weight improve inventory management and customer trust.
- Contamination Prevention: Machines should be constructed with food-grade or non-reactive materials where applicable, especially if used in sensitive environments.
Expert Tip: Regularly calibrate sensors and tension controls using manufacturer-recommended procedures to maintain packaging consistency and avoid drift in quality standards over time.
Standard Maintenance and Checkups
Preventive maintenance is critical to ensuring the longevity and reliability of elastic rope packing machines. Unmaintained equipment can lead to inconsistent packaging, increased downtime, and higher repair costs. A structured maintenance program helps identify wear and tear early, preventing catastrophic failures.
Recommended maintenance practices include:
- Daily Inspections: Check for loose bolts, worn belts, or debris buildup that could interfere with operation.
- Weekly Lubrication: Apply appropriate lubricants to moving parts such as gears, rollers, and cutting blades to reduce friction and wear.
- Monthly Calibration: Verify tension settings, sensor accuracy, and motor performance to ensure consistent output.
- Quarterly Professional Servicing: Have certified technicians inspect electrical systems, pneumatic components, and safety mechanisms.
Keeping a detailed maintenance log allows for trend analysis and proactive replacement of parts before failure occurs.
Employee Safety Features
Operator safety should be a top priority when selecting and operating packing machines. Modern machines are equipped with multiple safety mechanisms designed to prevent accidents and injuries in fast-paced production environments.
Essential safety features include:
- Safety Guards: Physical barriers that prevent access to moving parts such as rollers, cutters, and drive belts during operation.
- Emergency Stop Buttons: Easily accessible red buttons that immediately cut power to the machine in case of malfunction or danger.
- Light Curtains or Motion Sensors: Automatically halt machine operation when hands or objects enter restricted zones.
- Interlock Systems: Prevent machine startup when guards are open or doors are not properly closed.
- Warning Labels and Indicators: Clear signage and visual/audio alerts to warn of operation status or potential hazards.
Providing regular safety training for operators enhances awareness and reduces the risk of workplace incidents.
Regulatory Compliance
Compliance with national and international safety and quality standards is mandatory for manufacturers using packing machines. Adhering to these regulations not only avoids legal penalties but also ensures product safety during storage, handling, and transportation.
Key regulatory frameworks include:
- OSHA (Occupational Safety and Health Administration): Governs workplace safety in the U.S., including machine guarding and operator protection.
- CE Marking (European Union): Indicates conformity with health, safety, and environmental protection standards for products sold within the EU.
- ISO 9001 (Quality Management): Provides guidelines for consistent quality in production and packaging processes.
- ISO 45001 (Occupational Health and Safety): Helps organizations improve employee safety and reduce workplace risks.
Regular audits and documentation of compliance procedures help enterprises maintain certification and build trust with customers and regulators alike.
| Consideration Area | Key Practices | Potential Risks of Neglect | Recommended Actions |
|---|---|---|---|
| Quality Standards | Calibration, tension control, sealing checks | Inconsistent packaging, product damage | Daily quality checks, use of SOPs |
| Maintenance | Lubrication, part inspection, cleaning | Machine breakdown, production delays | Scheduled maintenance logs, spare parts inventory |
| Operator Safety | Guard usage, training, emergency protocols | Injuries, OSHA violations | Safety drills, PPE enforcement |
| Regulatory Compliance | Audits, documentation, CE/ISO certification | Fines, recalls, reputational damage | Compliance officer, annual reviews |
Best Practice: Conduct a monthly safety and quality review meeting with operators and maintenance staff to address concerns, update procedures, and reinforce best practices. This fosters a culture of continuous improvement and accountability.
Additional Recommendations
- Invest in machines with digital diagnostics and remote monitoring capabilities for real-time performance tracking.
- Use high-quality packaging materials compatible with the machine to avoid jams and inconsistencies.
- Ensure all operators are trained on both standard operation and emergency response procedures.
- Keep spare parts for critical components on-site to minimize downtime.
- Periodically review and update safety protocols in line with evolving regulations and technological advancements.
By prioritizing quality and safety in the operation of elastic rope packing machines, businesses can enhance product reliability, protect their workforce, and maintain a competitive edge in the marketplace. When in doubt about machine performance or safety compliance, consult the manufacturer or a certified industrial safety expert for guidance.
Frequently Asked Questions About Elastic Rope Packing Machines
An elastic rope packing machine is specifically designed to streamline the packaging process of elastic ropes, ensuring they are neatly coiled, sealed, and prepared for efficient storage, transportation, and retail display. These machines are widely used in manufacturing and distribution centers to enhance product presentation and protect the integrity of the ropes during transit.
Available in various configurations—from fully automated systems to semi-manual models—these machines significantly reduce labor costs and human error. Whether used for industrial bungee cords, tie-down straps, or specialty elastic cords, the consistent packaging improves brand image and customer satisfaction.
The primary difference between vertical and horizontal elastic rope packing machines lies in their orientation and operational design, each offering distinct advantages based on space and production needs:
| Feature | Vertical Packing Machines | Horizontal Packing Machines |
|---|---|---|
| Design Orientation | Processes ropes in an upright, vertical position. | Handles ropes on a flat, horizontal plane. |
| Space Efficiency | Ideal for facilities with limited floor space; uses vertical footprint. | Requires more floor area but allows easier integration into conveyor lines. |
| Production Speed | Moderate output; suitable for small to mid-scale operations. | Higher throughput; better suited for high-volume production environments. |
| Operation & Maintenance | Simpler mechanics; easier access for cleaning and repairs. | More complex systems; may require specialized maintenance. |
| Application Flexibility | Best for compact packaging and retail-ready bundles. | Better for long ropes or industrial-grade packaging. |
Choosing between vertical and horizontal models depends on your facility layout, production goals, and type of elastic rope being packaged.
The logistics and supply chain sectors gain substantial advantages by integrating elastic rope packing machines into their operations:
- Standardized Packaging: Uniformly packed ropes simplify inventory management, reduce handling errors, and improve stacking efficiency in trucks and warehouses.
- Improved Traceability: Consistent packaging enables accurate labeling and barcode integration, enhancing shipment tracking and reducing delivery discrepancies.
- Reduced Damage Risk: Securely sealed packages prevent tangling, stretching, or contamination during transit, maintaining product quality.
- Cost Efficiency: Automated packing reduces labor dependency, minimizes material waste, and speeds up order fulfillment—directly lowering operational costs.
- Scalability: High-speed packing systems support rapid scaling during peak seasons without proportional increases in manpower.
By ensuring that elastic ropes arrive at their destination in pristine, ready-to-use condition, these machines contribute to faster turnaround times and improved customer service across the logistics network.
To maximize productivity and maintain consistent packaging quality, modern elastic rope packing machines should include the following essential features:
- Automation Level: Fully automatic models can feed, coil, cut, and seal ropes with minimal human intervention, drastically increasing throughput and reducing errors.
- Customizable Pouch Sizes: Adjustable settings allow the machine to handle various rope lengths and diameters, making it versatile for different product lines.
- Advanced Sealing Technology: Heat sealing, ultrasonic welding, or impulse sealers ensure strong, airtight closures that protect against moisture and tampering.
- Production Capacity: Machines rated for high cycles per minute (CPM) support large-scale operations and help meet tight delivery deadlines.
- User-Friendly Interface: Digital control panels with preset programs simplify operation and reduce training time for staff.
- Durability & Build Quality: Constructed from stainless steel or corrosion-resistant materials for longevity in demanding industrial environments.
- Integration Capabilities: Compatibility with upstream (coiling) and downstream (labeling, boxing) equipment enables seamless production line integration.
Investing in a machine with these features ensures long-term reliability, adaptability to market demands, and superior return on investment.
Maintaining an elastic rope packing machine in optimal condition is crucial for sustained performance, product quality, and cost-effective operation. Key preventive maintenance practices include:
- Routine Cleaning: Remove dust, debris, and residual packaging film regularly to prevent clogs and ensure smooth operation of moving parts.
- Lubrication: Apply appropriate lubricants to gears, chains, and guides as specified by the manufacturer to reduce friction and wear.
- Regular Inspections: Conduct daily or weekly checks for signs of wear on belts, seals, heating elements, and sensors to catch issues early.
- Timely Replacement of Worn Parts: Replace consumables like sealing bars, cutting blades, and tension rollers before they fail and cause downtime.
- Calibration Checks: Ensure sensors and measuring systems are properly calibrated to maintain consistent pouch size and sealing accuracy.
- Operator Training: Train staff on correct usage and basic troubleshooting to prevent misuse and extend equipment life.
Neglecting maintenance can lead to frequent breakdowns, inconsistent packaging, increased repair costs, and even safety hazards. A scheduled maintenance plan not only prolongs machine lifespan but also ensures uninterrupted production and compliance with quality standards.








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