Types of Honeywell Scanner Codes and Models
Like other barcode readers, Honeywell scanners translate physical barcode images into digital data for inventory systems, retail checkouts, shipping and receiving departments, healthcare records, and logistics operations. Utilizing high-precision imaging sensors, laser technology, and advanced decoding algorithms, Honeywell devices deliver reliable performance across diverse environments—from retail floors to industrial warehouses.
The various Honeywell scanner types are designed for specific use cases, balancing portability, durability, scanning range, and compatibility. Below is a detailed breakdown of the primary categories and their applications.
2D Barcode Scanners
These advanced scanners capture both horizontal and vertical barcode patterns, enabling them to decode complex 2D symbols such as QR codes, Data Matrix, and PDF417. Ideal for applications requiring high data density and compact labeling.
Advantages
- Reads both 1D and 2D barcodes
- High accuracy with damaged or low-quality codes
- Widely used in mobile ticketing, shipping labels, and traceability systems
- Supports digital codes on screens (e.g., mobile phones)
Limitations
- Higher cost than basic 1D scanners
- Slightly more complex setup in some environments
Best for: Shipping & logistics, retail POS, mobile marketing, healthcare records
Popular Models: Honeywell Xenon XP 1950g, Honeywell Voyager 1202g
Handheld Scanners
Designed for ergonomic use, handheld scanners offer flexibility and ease of operation in fast-paced environments like supermarkets, warehouses, and inventory audits. Available in both corded and cordless (wireless) variants.
Advantages
- Ergonomic design reduces user fatigue
- Cordless models offer full mobility
- Quick integration with POS and inventory systems
- Versatile across retail, warehouse, and field service
Limitations
- Battery life limits continuous use (cordless)
- Requires user handling—less automation than fixed systems
Best for: Retail checkout, inventory management, order fulfillment
Popular Models: Honeywell Granit 1911i, Honeywell Xenon 1902
Fixed Mount Scanners
Installed in a stationary position, these scanners automatically read barcodes on moving items—commonly used on conveyor belts, production lines, and automated sorting systems. They enable hands-free, high-speed scanning.
Advantages
- Enables automation and high-throughput scanning
- Consistent performance with minimal human intervention
- Integrates seamlessly with industrial control systems
- Available with high-speed imaging and deep depth of field
Limitations
- Requires precise installation and alignment
- Higher initial setup cost
- Less flexible for changing workflows
Best for: Manufacturing lines, distribution centers, parcel sorting
Popular Models: Honeywell MS-4 Plus, Honeywell N4G
Wearable Scanners
Designed to be worn on the hand or wrist, wearable scanners free up users’ hands for picking, packing, or handling goods. They connect wirelessly to mobile devices or warehouse systems, enhancing productivity in logistics and fulfillment centers.
Advantages
- Hands-free operation increases efficiency
- Lightweight and comfortable for long shifts
- Improves workflow speed in warehouse environments
- Bluetooth connectivity enables real-time data transmission
Limitations
- Battery life can limit extended use
- Smaller scanning range than handheld units
- Higher cost per unit compared to basic scanners
Best for: Warehouse picking, e-commerce fulfillment, manufacturing assembly
Popular Models: Honeywell Voyager 1602g, Honeywell Ring Scanner 8990
Industrial Scanners
Built for rugged environments, industrial barcode scanners withstand extreme temperatures, dust, moisture, and physical impacts. These are essential in demanding settings such as outdoor storage, heavy manufacturing, and chemical plants.
Advantages
- IP65 or higher rating for dust and water resistance
- Durable construction (often shock-resistant up to 6+ feet)
- Reliable in harsh lighting and variable conditions
- Long service life reduces replacement costs
Limitations
- Heavier than standard models
- Premium pricing due to ruggedization
Best for: Manufacturing floors, outdoor logistics, cold storage, mining
Popular Models: Honeywell Granit XP 1981i, Honeywell Xenon XP 1952g
2D Imager Scanners
Equipped with high-resolution imaging sensors, these scanners capture detailed images of barcodes, allowing them to decode poorly printed, scratched, or partially obscured codes. They outperform laser scanners in reading damaged or low-contrast labels.
Advantages
- Superior reading performance on damaged or low-quality barcodes
- Can capture images for verification or record-keeping
- Wide field of view and depth of field options
- Used across healthcare, retail, and pharmaceuticals
Limitations
- More expensive than laser-based models
- May require more processing power for image decoding
Best for: Healthcare, pharmaceuticals, quality control, returns processing
Popular Models: Honeywell MS1690 Fusion, Honeywell Xenon 1900
| Scanner Type | Portability | Durability | Best Use Case | Technology |
|---|---|---|---|---|
| 2D Barcode Scanners | High | Medium to High | Mobile marketing, shipping, retail | Imaging (2D) |
| Handheld Scanners | Very High | Medium to High | Retail checkout, inventory | Laser or 2D Imaging |
| Fixed Mount Scanners | Low | High | Conveyor systems, automation | Imaging or Laser |
| Wearable Scanners | Very High | Medium | Warehouse picking, logistics | 2D Imaging |
| Industrial Scanners | Medium | Excellent | Harsh environments, outdoor use | 2D or Laser (ruggedized) |
| 2D Imager Scanners | High | Good to High | Healthcare, damaged codes | High-Resolution Imaging |
Expert Tip: When selecting a Honeywell scanner, consider not only the barcode type but also the environment, scanning volume, and integration requirements. For example, a cordless 2D imager is ideal for warehouse staff, while a fixed-mount scanner is best for automated packaging lines.
Functionality of Honeywell Scanner Codes: How Barcode Readers Work
Honeywell barcode scanners are widely used across retail, healthcare, logistics, and manufacturing industries for their reliability, speed, and accuracy. Understanding the core functionality behind these devices helps users maximize efficiency and troubleshoot issues effectively. The operation of a Honeywell barcode scanner involves three key stages: optical scanning, decoding, and communication. Each stage plays a vital role in transforming a simple barcode into actionable digital data.
1. Optical Scanning: Capturing the Barcode Image
The first step in the scanning process is optical image capture, where the barcode reader Honeywell uses advanced optics to read the pattern of bars and spaces. When a user moves the scanner across a barcode, an integrated light source—typically a red LED or laser—illuminates the code. This illumination enhances contrast between the dark bars and light spaces, ensuring clear visibility for accurate reading.
The reflected light from the barcode is then focused through a high-precision lens onto a photosensitive sensor (such as a CCD or CMOS image sensor). This sensor converts the varying light intensities into an analog electrical signal that represents the spatial pattern of the barcode. Modern Honeywell scanners often use area-imaging technology, allowing them to read both 1D and 2D barcodes with high tolerance for damage, poor printing, or low contrast.
2. Decoding: Transforming Signals into Usable Data
Once the optical signal is captured, the scanner’s internal decoder processes the analog data and converts it into a digital format. This decoding process involves analyzing the width and spacing of bars and gaps according to standardized symbologies such as UPC, Code 128, QR Code, or DataMatrix.
Honeywell scanners utilize intelligent software algorithms that can automatically detect the barcode type and apply the correct decoding rules. After successful interpretation, the decoded information—such as product SKUs, serial numbers, or tracking IDs—is formatted and prepared for transmission. Some models also support data editing features like prefix/suffix addition, character filtering, or checksum validation to ensure compatibility with backend systems.
3. Communication: Transmitting Data to Host Systems
The final stage is data communication, where the decoded information is sent to a connected device or enterprise system. Honeywell offers both corded and cordless models, each supporting multiple connectivity options:
| Functional Stage | Key Components | Common Technologies | Typical Use Cases |
|---|---|---|---|
| Optical Scanning | Lens, LED/Laser, Image Sensor | CCD, Laser, Area Imaging | Retail checkout, damaged barcode reading |
| Decoding | Decoder Chip, Firmware | Auto-symbology Detection, Checksum Validation | Inventory management, asset tracking |
| Communication | USB, Bluetooth, RF Module | Bluetooth 4.0+, Wi-Fi, Serial, Keyboard Wedge | Warehouse logistics, mobile data collection |
Important: To maintain optimal performance, ensure your Honeywell scanner is kept clean, properly charged (for wireless models), and configured with the correct symbology and communication settings. Using outdated firmware or incompatible cables can lead to data transmission errors or reduced scanning accuracy. Always consult the user manual or Honeywell’s support resources for configuration guidance and troubleshooting tips.
Scenarios for Honeywell Scanner Codes: Real-World Applications Across Industries
Honeywell barcode scanners are trusted across diverse industries for their reliability, speed, and advanced scanning technology. These devices streamline operations by replacing manual data entry with accurate, real-time barcode capture. From retail checkout counters to hospital wards, Honeywell scanners enhance efficiency, reduce errors, and improve traceability. Below are key industry applications that illustrate how Honeywell barcode scanner codes transform workflows and deliver measurable business value.
Retail Environments
In retail, barcode sticker scanners are essential for fast and accurate checkout processes and efficient inventory control. By scanning product barcodes instead of manually entering SKUs, retailers significantly reduce input errors and transaction times.
- Cordless and handheld Honeywell scanners allow cashiers to scan large or bulky items directly, improving service speed
- Integrated point-of-sale (POS) compatibility ensures seamless data transfer and real-time stock updates
- High-speed laser and imager technology reads damaged or poorly printed barcodes with minimal retries
- Reduces customer wait times and enhances overall shopping experience
Key benefit: Increased throughput during peak hours with reduced checkout errors
Warehouses and Distribution Centers
Efficient inventory tracking and shipment management are critical in warehouse operations. Honeywell scanners enable real-time data capture across receiving, picking, packing, and shipping stages.
- Workers scan barcodes on items, bins, and shipping labels to ensure accurate order fulfillment
- Fixed-mount scanners on conveyor belts automate sorting and tracking, reducing labor costs and human error
- Durable designs withstand drops, dust, and moisture common in industrial environments
- Real-time integration with warehouse management systems (WMS) improves inventory accuracy
Pro tip: Use rugged industrial models like the Honeywell Xenon XP for high-volume scanning
Manufacturing
Manufacturers use Honeywell barcode scanners to track raw materials, monitor work-in-progress (WIP), and manage finished goods throughout the production lifecycle.
- Scanners ensure accurate material usage and reduce production delays due to misplaced components
- Enhances traceability for quality control and compliance with industry standards (e.g., ISO, FDA)
- Industrial-grade scanners operate reliably in harsh environments with extreme temperatures, vibrations, and contaminants
- Low Honeywell barcode scanner error rates ensure consistent data integrity across production lines
Critical advantage: Real-time visibility into production flow supports lean manufacturing principles
Healthcare
Hospitals, clinics, and pharmacies rely on Honeywell barcode scanners to improve patient safety and operational efficiency.
- Used for medication administration (barcode-assisted drug dispensing) to prevent dangerous prescription errors
- Scanning patient wristbands ensures accurate identification and treatment matching
- Tracks blood products, medical devices, and equipment maintenance schedules
- Cordless and lightweight models allow nurses and caregivers to scan on the move without disrupting patient care
Life-saving impact: Reduces medication errors by up to 80% when integrated with electronic health records (EHR)
Logistics and Transportation
From parcel delivery to freight management, Honeywell scanners play a vital role in tracking shipments and managing fleets with precision.
- Enables real-time updates on package location, status, and delivery confirmation
- Imager-based scanners read 1D, 2D, and damaged barcodes on shipping labels, even in low-light conditions
- Supports compliance with global logistics standards (e.g., UPS, FedEx, DHL) through reliable data capture
- Mobile computers with integrated scanners help drivers manage deliveries and collect signatures electronically
Operational gain: Improves delivery accuracy and customer satisfaction through transparent tracking
Additional Applications
Beyond core industries, Honeywell scanners support a wide range of specialized use cases.
- Libraries: Track book check-ins/check-outs and manage inventory with ease
- Field Service: Technicians scan equipment serial numbers for maintenance logging
- Education: Manage lab equipment, textbooks, and student assets
- Government: Secure tracking of sensitive documents and assets
Versatility note: Honeywell offers models optimized for every environment—from pocket-sized to industrial-duty
Best Practice Recommendation: When selecting a Honeywell scanner, match the model to the environment—opt for cordless, ruggedized units in warehouses and healthcare, while retail may benefit from cost-effective countertop models. Always consider barcode types (1D, 2D, QR), scanning frequency, and integration capabilities with existing software systems to maximize ROI.
| Industry | Primary Use Case | Recommended Scanner Type | Key Benefit |
|---|---|---|---|
| Retail | Checkout & Inventory | Countertop or Cordless Imager | Faster transactions, fewer errors |
| Warehouse | Order Picking & Shipping | Rugged Handheld or Fixed Mount | High accuracy, automation support |
| Manufacturing | Production Tracking | Industrial-Grade Scanner | Durability, real-time traceability |
| Healthcare | Patient & Medication Safety | Cordless Medical-Grade | Error reduction, mobility |
| Logistics | Package Tracking | Mobile Computer with Imager | Real-time visibility, global compliance |
Why Choose Honeywell Barcode Scanners?
- Reliability: Engineered for high uptime with minimal maintenance and low error rates
- Versatility: Supports 1D, 2D, QR, and damaged barcode reading across surfaces and conditions
- Ease of Integration: Compatible with major ERP, WMS, POS, and EHR platforms
- Scalability: Solutions range from single-device setups to enterprise-wide deployments
- Support & Warranty: Global service network and extended warranties for business continuity
How to Choose the Right Honeywell Scanner: A Comprehensive Guide
Selecting the appropriate Honeywell barcode scanner is essential for maximizing efficiency, accuracy, and return on investment across various industries. Whether you're managing inventory in a retail environment, streamlining logistics in a warehouse, or tracking assets in healthcare, choosing the right scanner model based on specific operational needs ensures seamless integration and long-term performance. This guide outlines the key factors to consider when selecting Honeywell scanner codes and models tailored to your business requirements.
Important Note: Honeywell scanners are identified by model numbers and configuration codes that determine their scanning capabilities, connectivity options, and environmental durability. Always verify compatibility with your software system and physical environment before purchase.
Key Factors in Selecting Honeywell Scanners
- Scanned Data Requirements
Understanding the type of barcodes you need to scan is the first step in selecting the right Honeywell scanner. Different environments use different symbologies, and choosing a scanner that matches your data format ensures reliable performance.
- 1D Barcodes (Linear): Common in retail and basic inventory systems (e.g., UPC, Code 128). Use a 1D imager or laser scanner like the Honeywell Voyager 1200g for cost-effective, high-speed scanning.
- 2D Barcodes & QR Codes: Found in logistics, healthcare, and mobile ticketing. These require a 2D area imager such as the Honeywell Xenon XP 1950g, which can read stacked and matrix codes from screens and printed materials.
- Damaged or Low-Quality Codes: For challenging scanning conditions, opt for models with advanced decoding algorithms like Honeywell’s Adaptus Imaging Technology 6.0, available in the Nexus 1202g series.
Choosing the correct scanner type based on your barcode complexity improves accuracy and reduces manual entry errors, especially in fast-paced environments like distribution centers or point-of-sale systems.
- Operating Environment
The physical workspace plays a crucial role in determining the ideal scanner design and durability level. Honeywell offers specialized scanners engineered for different operational settings.
- Retail & Point-of-Sale: Lightweight, ergonomic handheld scanners like the Honeywell MS5145 Eclipse are ideal for cashiers and front-desk staff who perform frequent scans throughout the day.
- Warehouses & Manufacturing: For hands-free operation, consider wearable ring scanners (e.g., Honeywell RingScanner RS7000) or fixed-mount models (e.g., Honeywell Granit XP 128Xi) that integrate into conveyor systems for automated scanning.
- Outdoor & Harsh Conditions: Industrial-grade scanners such as the Honeywell Dolphin CT40 or ScanPal EDA52 are built to withstand dust, water (IP65/IP67 rated), extreme temperatures (-20°C to 50°C), and repeated drops from up to 2 meters.
Selecting a scanner designed for your environment enhances reliability, reduces downtime, and lowers replacement costs over time.
- Management System Compatibility
Seamless integration with existing business systems—such as ERP, WMS (Warehouse Management Systems), or POS platforms—is critical for efficient data flow and real-time tracking.
- Ensure the scanner supports your required interface (USB, RS-232, Keyboard Wedge, Bluetooth, or Wi-Fi) to connect with computers, tablets, or mobile devices.
- Models like the Honeywell Xenon XP 1952g support multiple communication modes and can be reprogrammed via software tools like 123Scan2 or Remote Mastermind for centralized device management.
- Look for scanners with built-in support for enterprise protocols such as SSH, HTTPS, or Wi-Fi security (WPA3) if operating in secure networks.
Scanners with robust configuration tools allow IT teams to deploy, monitor, and update devices remotely—reducing maintenance time and improving scalability across multiple locations.
- Performance Features
High-performance scanning capabilities directly impact productivity, especially in high-volume environments.
- Scan Speed: Scanners like the Honeywell Hyperion 1300g offer up to 547 scans per second, ideal for retail checkout lanes or parcel sorting facilities.
- Decoding Capabilities: Advanced imagers can read barcodes from mobile screens, crumpled labels, or poorly printed tags—critical in delivery verification or field service applications.
- Accuracy & Precision: In sensitive areas like pharmaceuticals or lab inventory, precise scanning prevents costly errors. Models with motion tolerance and omnidirectional reading (e.g., Honeywell Granit PA) ensure first-time reads even with shaky hands or awkward angles.
- Ergonomics: For operations involving thousands of daily scans, choose lightweight, balanced handheld barcode scanners to reduce user fatigue and prevent repetitive strain injuries.
Performance should be matched to workload—over-specifying leads to unnecessary costs, while under-specifying results in bottlenecks.
- Budget and Total Cost of Ownership
While initial purchase price is important, evaluating the total cost of ownership (TCO) provides a clearer picture of long-term value.
- Factor in maintenance, repair costs, battery replacements (for cordless models), and potential software licensing fees.
- Cordless barcode scanners (e.g., Honeywell Voyager GT4581) may have a higher upfront cost but offer significant productivity gains through mobility and uninterrupted workflow in large facilities.
- Consider future scalability—investing in programmable, multi-interface scanners allows adaptation to new systems without full hardware replacement.
- Look for Honeywell’s enterprise support packages that include firmware updates, remote diagnostics, and extended warranties.
A well-chosen scanner delivers a strong return on investment by reducing labor time, minimizing errors, and extending device lifespan—even if the initial cost is higher.
| Scanner Type | Ideal Use Case | Key Features | Recommended Model |
|---|---|---|---|
| 1D Laser Scanner | Retail POS, Small Inventory | Fast linear scanning, low cost, durable | Honeywell MS9540 Voyager |
| 2D Area Imager | Logistics, Healthcare, Mobile Tickets | Reads QR/Data Matrix, screen-compatible | Honeywell Xenon XP 1950g |
| Cordless Handheld | Large Warehouses, Field Service | Wireless freedom, long battery life | Honeywell Granit 1280i |
| Wearable Scanner | Picking & Packing, Manufacturing | Hands-free operation, rugged design | Honeywell RS7000 RingScanner |
| Fixed Mount Scanner | Conveyor Systems, Automation | High-speed, programmable triggers | Honeywell MS4320 Series |
Expert Tip: Use Honeywell’s official 123Scan2 configuration tool to simulate scanner behavior, test symbology support, and generate custom programming barcodes before deployment. This helps avoid compatibility issues and streamlines setup across multiple units.
Final Recommendations
- Always test the scanner with your actual barcode types and surfaces (labels, screens, receipts) before bulk purchasing.
- Verify warranty terms and availability of spare parts (e.g., scan windows, stands, cradles).
- Train staff on proper scanning techniques to maximize device performance and longevity.
- Consider environmental certifications (e.g., IP rating, drop resistance) for industrial or outdoor use.
- Consult with a Honeywell partner or authorized reseller to match your workflow with the correct model and configuration code.
Choosing the right Honeywell scanner isn’t just about reading barcodes—it's about enhancing operational efficiency, data accuracy, and workforce productivity. By carefully evaluating your scanning needs, environment, system integration, performance demands, and budget, you can select a model that delivers reliable performance today and scales with your business tomorrow.
Frequently Asked Questions About Honeywell Scanners
Honeywell scanners stand out in the data capture industry due to their advanced imaging technology and user-centric design. These devices utilize high-performance imaging sensors capable of decoding even the most challenging barcodes—such as damaged, poorly printed, or highly complex 2D codes like QR and Data Matrix—where many standard scanners fail.
Beyond scanning power, Honeywell prioritizes ergonomics. Their handheld models are engineered for comfort during extended use, reducing operator fatigue in high-volume environments. Additionally, a wide range of wireless options—including Bluetooth and Wi-Fi connectivity—enables seamless mobility in crowded retail floors, warehouses, and production lines, improving workflow efficiency without being tethered to a workstation.
- Advanced Imaging: Capable of reading 1D, 2D, stacked, and mobile barcodes (e.g., from smartphones).
- Ergonomic Design: Lightweight, balanced construction reduces strain during long shifts.
- Wireless Flexibility: Supports real-time data transmission in dynamic workspaces.
- Adaptive Decoding Algorithms: Automatically recognize and interpret various symbologies with high accuracy.
Honeywell barcode scanners deliver measurable improvements across a wide range of industries by enhancing accuracy, speed, and data reliability. Their versatility allows them to perform equally well in clean retail environments and rugged industrial settings.
- Retail: Accelerate checkout processes with fast, first-time scans, reduce errors, and improve customer satisfaction. Ideal for point-of-sale (POS) systems and inventory management.
- Logistics & Warehousing: Enable precise tracking of packages throughout the supply chain—from receiving to shipping—reducing misroutes and lost items.
- Manufacturing: Support asset tracking, work-in-progress monitoring, and quality control by ensuring parts and tools are correctly identified and located.
- Healthcare: Enhance patient safety through accurate medication administration, specimen tracking, and electronic health record integration using barcode-enabled workflows.
- Transportation & Distribution: Maintain visibility across fleets and hubs with durable scanners that function reliably in variable lighting and weather conditions.
Whether scanning under bright sunlight, in dimly lit storage areas, or on damaged labels, Honeywell scanners maintain consistent performance, making them a trusted choice for mission-critical operations.
Honeywell scanners are built to withstand the toughest industrial environments. Designed with ruggedness in mind, they meet or exceed military-grade durability standards (such as IP54 or higher) to resist:
- Dust and Debris: Sealed housings prevent particulate ingress that could damage internal components.
- Moisture and Spills: Water-resistant construction allows safe operation in damp or humid conditions.
- Extreme Temperatures: Function reliably in cold storage facilities or hot manufacturing plants.
- Shock and Drops: Survive repeated drops from heights of up to 6 feet (1.8 meters) onto concrete, thanks to reinforced casings and shock-absorbing materials.
This industrial-strength resilience ensures uninterrupted scanning performance in real-time applications where downtime is costly. Many models are tested for hundreds of thousands of scan cycles, guaranteeing long-term reliability even under heavy daily use.
A handheld Honeywell scanner operates using advanced digital imaging and decoding technology. Here's a step-by-step breakdown of the scanning process:
- Illuminate: The scanner emits an LED or laser light onto the barcode surface to enhance contrast and visibility.
- Capture: An image sensor (typically a CMOS or CCD array) captures a high-resolution snapshot of the barcode.
- Convert: The captured image is converted into a digital signal, translating the pattern of black bars and white spaces into binary data.
- Decode: Onboard software analyzes the pattern, identifies the barcode symbology (e.g., Code 128, UPC, QR), and extracts the encoded information.
- Transmit: The decoded data is sent via USB, Bluetooth, or Wi-Fi to a connected device—such as a POS terminal, computer, or mobile device—for processing in inventory, sales, or tracking systems.
This entire process happens in milliseconds, enabling rapid, accurate data entry with minimal user effort. Modern Honeywell models also support omnidirectional scanning, meaning the barcode can be read at any angle, further increasing efficiency.
Yes, Honeywell scanners are backward-compatible with a broad range of legacy barcode formats. Most models can read traditional linear (1D) barcodes such as UPC, EAN, Code 39, and Code 128—commonly used for decades in retail and inventory systems.
However, some outdated or proprietary barcode types may not be supported, especially if they fall outside standard symbologies. In such cases, performance may vary depending on print quality and scanner configuration.
For optimal compatibility and future-proofing, Honeywell recommends upgrading to their 2D imager models, which offer:
- Universal Format Support: Read both 1D and 2D codes, including PDF417, Aztec, and MaxiCode.
- Enhanced Flexibility: Scan barcodes from screens (e.g., mobile phones, tablets), which older laser scanners often struggle with.
- Software Configuration: Use Honeywell’s ScanScape or 123Scan2 tools to customize symbology settings and enable support for specialized codes.
Migrating to a versatile 2D scanning platform ensures seamless integration with both legacy systems and modern digital workflows, maximizing return on investment and operational efficiency.








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