Types of Paper Bundle Packing Machines
A paper bundle packing machine is a specialized industrial system designed to efficiently bundle, wrap, secure, and prepare stacks of paper for storage, handling, and transportation. These machines are widely used in printing facilities, paper mills, packaging centers, and publishing houses to automate the bundling process, significantly improving operational efficiency, consistency, and safety.
Modern paper bundle packing machines often integrate multiple functions such as automatic stacking, alignment, wrapping, strapping, labeling, and even palletizing. Automation reduces labor costs, minimizes human error, and ensures uniform bundle quality across large production runs. The core objective is to consolidate loose sheets into compact, durable bundles that are easy to move, store, and ship—without compromising paper integrity.
Primary Types of Paper Bundle Packing Machines
Paper bundle packing machines are primarily categorized based on their wrapping and securing mechanisms. While the original classification mentioned Modified Atmosphere Packaging (MAP), this technology is typically used for food preservation and is not standard in paper packaging. The correct and widely used types in the paper industry are as follows:
Stretch Film Bundle Wrap Machines
These machines use stretchable plastic film (commonly polyethylene) to tightly wrap paper stacks, securing them into stable bundles. The film is applied using rotating turntables or orbital arms that encircle the stack, ensuring full coverage and tension control.
Advantages
- High-speed wrapping with consistent tension
- Excellent moisture and dust protection
- Cost-effective and widely available materials
- Flexible for various bundle sizes and shapes
- Reduces manual labor and improves safety
Limitations
- Plastic film is less eco-friendly if not recycled
- Film can tear if bundles are mishandled
- Requires regular film roll replacement
Best for: High-volume paper producers, printing companies, and warehouses requiring fast, secure bundling
Strapping & Banding Machines
These systems use steel, polyester, or polypropylene straps to bind paper bundles tightly. Strapping machines apply and seal the strap under tension, creating a rigid, durable hold ideal for heavy or tall stacks.
Advantages
- Extremely strong and tamper-resistant
- Ideal for heavy or oversized paper bundles
- Reusable or recyclable strap materials available
- Minimal material usage reduces waste
- Excellent for long-distance transport
Limitations
- Higher initial equipment cost
- Louder operation compared to film wrapping
- Less protection against moisture and dust
Best for: Industrial paper mills, export packaging, and logistics where durability is critical
Shrink Wrap Machines
These machines enclose paper bundles in heat-shrinkable plastic film, which is then heated to tightly conform to the bundle’s shape. This creates a sealed, tamper-evident package with excellent environmental protection.
Advantages
- Superior protection from moisture, dust, and contaminants
- Tamper-evident and professional appearance
- Compact, space-saving bundles
- Ideal for premium or sensitive paper products
Limitations
- Higher energy consumption due to heating elements
- Slower process compared to stretch wrapping
- Plastic waste unless biodegradable films are used
Best for: High-end printing, art paper, or archival documents requiring long-term protection
Automatic Bundling & Stacking Systems
Integrated systems that combine stacking, aligning, compressing, and securing paper into ready-to-ship bundles. These are often fully automated lines that interface with printing or cutting machines.
Advantages
- End-to-end automation reduces labor needs
- High throughput and precision
- Customizable for different paper types and bundle sizes
- Can integrate labeling, barcode scanning, and palletizing
Limitations
- High capital investment
- Requires technical maintenance and training
- Less flexible for small-batch or custom orders
Best for: Large-scale manufacturers and integrated production facilities
| Type | Speed | Durability | Protection Level | Best Application |
|---|---|---|---|---|
| Stretch Film Wrap | High | Good | Medium | General-purpose bundling, high-volume operations |
| Strapping & Banding | Medium | Excellent | Low-Medium | Heavy-duty transport, industrial use |
| Shrink Wrap | Medium | Good | Excellent | Premium products, moisture-sensitive papers |
| Automatic Bundling Systems | Very High | Excellent | Variable | Large-scale, integrated production lines |
Expert Tip: For sustainable operations, consider using biodegradable stretch films or recyclable polyester straps. Pairing eco-friendly materials with automated systems maximizes both efficiency and environmental responsibility in paper packaging.
Environmental and Operational Benefits
Beyond efficiency, paper bundle packing machines contribute to sustainability by minimizing material waste, reducing manual handling injuries, and optimizing storage space. Automated bundling ensures consistent compression, which reduces the number of pallets needed and lowers transportation emissions. Additionally, secure packaging prevents damage during transit, reducing product loss and returns.
Choosing the right machine depends on production volume, paper type, budget, and environmental goals. For most paper manufacturers, a combination of stretch wrapping and strapping offers the best balance of speed, strength, and cost-effectiveness.
Specifications and Maintenance of Paper Bundle Packing Machines
Paper bundle packing machines are essential in printing, publishing, and packaging industries for efficiently securing stacks of paper into neat, transportable bundles. Understanding their technical specifications ensures optimal performance, while consistent maintenance extends equipment life and reduces operational downtime. This guide covers key specifications and best practices for maintaining high-efficiency packing systems.
Key Specifications of Paper Bundle Packing Machines
When selecting or operating a paper bundle packing machine, several critical specifications must be considered to match the machine with your production volume, workspace, and safety requirements. Below is a detailed breakdown of each specification and its impact on performance.
Size and Footprint
Space efficiency is crucial in busy production environments. Stand-alone models typically measure around 100 cm (L) × 70 cm (W) × 120 cm (H), making them suitable for medium to large facilities. Tabletop versions are more compact, ideal for smaller operations or limited spaces.
These machines can handle paper bundles up to 80 cm in height, 60 cm in width, and 18 cm in depth, accommodating standard ream stacks and custom-sized batches. Ensuring adequate clearance around the machine improves operator access and workflow efficiency.
Weight and Structural Stability
The average paper packing machine weighs approximately 179 kg, though this varies based on build materials, motor size, and frame reinforcement. Heavier units offer greater stability during high-speed strapping, reducing vibration and misalignment risks.
Proper floor support is essential—ensure the installation surface can bear the machine’s weight, especially in multi-machine setups. Mobile models with casters should have locking mechanisms to prevent movement during operation.
Power Requirements
The core packing mechanism typically operates on 1.1 kW of power, sufficient for automated strapping and sealing. However, when integrated with a paper conveyor system, total power consumption may reach up to 5.5 kW.
Despite higher peak demands, most operations only require the base 1.1 kW for effective bundling. Facilities should ensure stable power delivery and consider surge protection to safeguard electrical components from fluctuations.
Voltage Compatibility
Designed for global use, these machines support dual voltage inputs: 110V and 220V. This flexibility allows deployment in various regions without the need for transformers.
Correct voltage selection is vital for both performance and safety. Always verify local power standards and use properly grounded outlets. Incorrect voltage can lead to motor burnout, control panel failure, or fire hazards.
Strapping Specifications
Paper packing machines are compatible with both PP (polypropylene) and PET (polyester) straps, with widths ranging from 12 mm to 15 mm. PET straps offer higher tensile strength and are ideal for heavy or long-distance shipments, while PP is cost-effective for light to medium-duty applications.
Strap rolls come in lengths of 12.8 km, 13 km, or 14.4 km, allowing hundreds of bundles to be packed before replacement. Longer rolls reduce downtime and increase productivity in continuous operations.
Packing Speed and Efficiency
The machine operates at a rate of 2.5 to 3 cycles per minute, meaning it can strap a bundle in roughly one-third to two-fifths of the time it takes to manually prepare and position the stack.
Efficiency improves significantly as operators become familiar with loading patterns and machine feedback. With proper training, throughput can increase by up to 30%, making it a valuable asset in high-volume environments.
| Specification | Typical Value | Operational Impact |
|---|---|---|
| Machine Dimensions (Stand Model) | 100 × 70 × 120 cm | Requires adequate floor space; impacts layout planning |
| Max Bundle Size | 80 × 60 × 18 cm | Determines compatibility with standard paper formats |
| Operating Power | 1.1 kW (up to 5.5 kW with conveyor) | Affects energy costs and circuit load requirements |
| Strap Width | 12–15 mm (PP/PET) | Influences bundle strength and material cost |
| Packing Speed | 2.5–3 cycles/minute | Directly impacts hourly output and labor efficiency |
| Voltage Options | 110V / 220V | Enables international use; requires correct setup |
Essential Maintenance Practices
Regular maintenance is crucial for preventing mechanical failures, ensuring consistent strap tension, and prolonging the lifespan of your paper bundle packing machine. A structured maintenance schedule minimizes unplanned downtime and maintains packaging quality.
Important: Always consult the machine’s user manual before performing maintenance. Using incorrect lubricants, skipping inspections, or delaying part replacements can lead to costly repairs or safety hazards. Never perform maintenance while the machine is powered on. Regular upkeep not only protects your investment but also ensures consistent, professional-quality packaging.
Usage of Paper Bundle Packing Machines: Beyond Just Paper
Paper bundle packing machines are primarily designed to efficiently bundle paper products such as reams, sheets, and printed materials. However, their functionality extends far beyond paper, making them a versatile and cost-effective solution across multiple industries. These machines offer automated, consistent, and secure bundling that enhances product presentation, simplifies logistics, and improves overall operational efficiency.
Textile Industry Applications
Textile manufacturers and distributors widely use paper bundle packing machines to package rolls of fabric, curtains, carpets, and other flexible materials. The consistent tension and alignment provided by these machines ensure that textile bundles remain neat and damage-free during transport and storage.
- Automatically secures fabric rolls without manual strapping or wrapping
- Reduces labor costs and packaging time in high-volume production lines
- Enhances shelf appeal for retail-ready textile bundles
- Compatible with various wrapping materials, including kraft paper and recyclable films
Key benefit: Prevents unraveling and maintains product integrity during shipping
Food Industry Applications
In food manufacturing, hygiene, speed, and consistency are critical. Paper bundle packing machines are adapted for food-safe environments to bundle packaged snacks, protein bars, dairy boxes, and paper-based food containers. They integrate seamlessly into existing packaging lines to improve throughput.
- Handles pre-wrapped food items with minimal risk of contamination
- Supports GMP (Good Manufacturing Practice) and HACCP compliance through easy-to-clean surfaces
- Increases line efficiency by reducing manual bundling steps
- Ideal for secondary packaging of multi-packs and promotional bundles
Pro tip: Use FDA-compliant wrapping materials when packaging food-related products
Stationery & Office Supplies
From notebooks to notepads and printer paper, stationery products benefit greatly from automated bundling. These machines ensure uniform, professional-looking bundles that are ideal for retail display and warehouse organization.
- Creates tamper-evident bundles using adhesive or tape sealing
- Customizable bundle sizes (e.g., 5-pack, 10-pack) for different SKUs
- Reduces product damage compared to manual stacking and wrapping
- Enables barcode-friendly labeling for inventory tracking
Efficiency gain: Up to 60% faster than manual bundling methods
Plastics & Films
Manufacturers of plastic sheets, packaging films, and laminates use paper bundle packing machines to create tightly secured, transport-ready bundles. The machines handle slippery or flexible materials with precision, minimizing waste and misalignment.
- Bundles plastic rolls without creasing or deformation
- Works with both core-based and coreless roll formats
- Integrates with downstream palletizing systems for end-of-line automation
- Reduces material handling risks in high-output environments
Technical note: Adjustable pressure settings prevent compression damage on soft plastic rolls
Building Materials & Construction Products
Heavy-duty paper bundle packing machines are used to package flat construction materials such as plywood, gypsum boards, fiber cement boards, and ceramic tiles. These systems provide structural stability and edge protection during transit.
- Handles rigid, heavy sheets with automated feeding and alignment
- Applies protective corner boards or edge guards for added durability
- Uses moisture-resistant wrapping for outdoor storage applications
- Supports custom bundling configurations (e.g., 10-sheet packs, layered stacks)
Critical advantage: Reduces breakage and edge chipping in fragile materials like tiles
Multi-Industry Versatility
The adaptability of paper bundle packing machines makes them a smart investment for businesses handling diverse product lines. Their modular design allows quick changeovers between different materials and bundle sizes.
- Single machine can serve multiple production lines, reducing capital expenditure
- Programmable settings for different product dimensions and packaging requirements
- Available in semi-automatic and fully automatic models to match production scale
- Sustainable operation with recyclable wrapping materials and low energy consumption
Smart investment: ROI typically achieved within 6–12 months due to labor savings
Professional Recommendation: When selecting a paper bundle packing machine for multi-material use, prioritize models with adjustable tension control, quick-change tooling, and compatibility with various wrapping substrates. This ensures maximum flexibility and future-proofing for evolving production needs. Additionally, consider machines with integrated quality inspection systems to detect misaligned or incomplete bundles before they leave the production line.
| Industry | Common Products Packed | Primary Benefit | Average Throughput |
|---|---|---|---|
| Textiles | Fabric rolls, carpets, curtains | Prevents unraveling and maintains roll shape | 800–1,200 units/hour |
| Food & Beverage | Snack packs, dairy boxes, paper containers | Ensures hygiene and retail readiness | 600–1,000 units/hour |
| Stationery | Notebooks, writing paper, notepads | Creates uniform, shelf-ready bundles | 1,000–1,500 units/hour |
| Plastics | Film rolls, plastic sheets, laminates | Prevents slippage and misalignment | 700–1,100 units/hour |
| Construction | Plywood, gypsum boards, tiles | Protects edges and reduces breakage | 300–600 units/hour |
Additional Considerations for Buyers
- Material Compatibility: Ensure the machine supports the thickness, weight, and surface texture of your products
- Automation Level: Choose between manual loading, semi-automatic, or fully automated systems based on production volume
- Wrap Material Options: Machines should accommodate kraft paper, PP tape, or recyclable films depending on sustainability goals
- Maintenance Requirements: Look for models with easy access to rollers, cutters, and tension systems for quick servicing
- Space Efficiency: Compact designs are available for facilities with limited floor space
- Integration Capability: Verify compatibility with existing conveyor systems and production line controls
The versatility of paper bundle packing machines eliminates the need for multiple specialized packaging systems, significantly reducing equipment costs, maintenance overhead, and training requirements. For businesses seeking to streamline operations and improve packaging consistency across diverse product lines, investing in a high-quality paper bundle packing machine is a strategic move that delivers long-term value and operational flexibility.
How to Choose the Right Paper Bundle Packing Machine
Selecting the ideal paper bundle packing machine is crucial for maintaining efficiency, reducing operational costs, and ensuring consistent packaging quality in manufacturing, printing, or distribution environments. Whether you're automating a small production line or upgrading a large-scale operation, the right machine can significantly impact throughput, labor requirements, and product presentation. This guide provides a comprehensive breakdown of the key factors to consider when purchasing a paper bundle packing machine for sale, helping you make an informed decision that aligns with your business goals.
Important Note: Always evaluate your current and projected production volumes before investing in a packaging machine. Overestimating or underestimating capacity can lead to inefficiencies, unnecessary downtime, or excessive capital expenditure.
Key Factors to Consider When Choosing a Paper Bundle Packing Machine
- Assess Your Packaging Needs and Application Requirements
Before selecting a machine, thoroughly analyze the characteristics of the products you intend to bundle. Consider the dimensions (length, width, height), weight, and shape of the items—whether they are flat sheets, books, brochures, or irregularly shaped paper stacks. This directly affects the machine’s compatibility and performance.
- Paper Type & Quality: Determine the types of paper stock you'll be using—such as kraft paper, wrapping paper, or recycled paper—and ensure the machine supports these materials without jamming or tearing.
- Packaging Method: Decide on the preferred bundling technique: full wrap, half-wrap, side-seal sleeve, end-fold, or stretch-wrap hybrid. Some machines specialize in specific methods, so choose one that matches your desired finish.
- Speed & Throughput: Evaluate your production volume. Machines range from semi-automatic models handling 20–40 bundles per minute to fully automated systems processing over 100 bundles per minute. Match the machine’s output to your supply chain demands.
- Flexibility: If you handle multiple product sizes, look for machines with quick-change settings or programmable controls to minimize setup time between runs.
- Evaluate Automation Features for Efficiency and Cost Savings
Automation plays a pivotal role in reducing labor dependency, minimizing human error, and increasing packaging consistency. Manual or semi-automatic machines may suffice for low-volume operations, but high-volume facilities benefit significantly from full automation.
- Automatic Feeding: Ensures a steady flow of products into the bundling zone, reducing bottlenecks and operator intervention.
- Auto Bundling & Sealing: Integrated systems that automatically wrap, fold, and seal paper around bundles improve speed and uniformity.
- Automatic Cutting: Precision cutting mechanisms maintain consistent paper length and reduce waste.
- PLC Controls & Touchscreen Interfaces: Allow for easy programming, recipe storage, and real-time monitoring of machine performance.
- Integration Capability: Look for machines that can seamlessly connect with upstream (e.g., stacking) and downstream (e.g., labeling, palletizing) equipment for end-to-end automation.
Automated solutions typically offer a higher return on investment over time due to reduced labor costs and increased uptime.
- Examine Build Quality and Long-Term Durability
A robust machine built with high-quality components ensures reliability, reduces maintenance frequency, and extends service life—especially critical in 24/7 industrial environments.
- Material Construction: Prioritize machines made from stainless steel or reinforced aluminum, which offer resistance to corrosion, wear, and mechanical stress.
- Component Quality: Check for reputable brands in motors, sensors, and drive systems (e.g., Siemens, Mitsubishi, Omron) to ensure long-term reliability.
- Vibration & Shock Resistance: Machines should be engineered to withstand continuous operation without misalignment or loosening of parts.
- Spare Parts Availability: Confirm that replacement parts (belts, blades, sensors) are readily available and reasonably priced. Avoid machines with proprietary components that are difficult to source.
- Warranty & Support: Opt for suppliers offering at least a 1-year warranty and responsive technical support to minimize downtime.
- Understand Power and Utility Requirements
Different machines operate on various power sources, and compatibility with your facility’s infrastructure is essential for smooth installation and operation.
- Electric-Powered Machines: Most common, requiring standard voltages (110V, 220V, or 380V, 3-phase). Verify that your facility can support the electrical load and that proper grounding is in place.
- Pneumatic (Air-Operated) Machines: Use compressed air for actuation. Ensure your facility has a reliable air compressor system delivering consistent pressure (typically 6–8 bar) and clean, dry air to prevent valve clogging.
- Hybrid Systems: Some advanced models combine electric motors with pneumatic actuators for optimal control and efficiency.
- Energy Efficiency: Consider machines with variable frequency drives (VFDs) or energy-saving modes to reduce power consumption during idle periods.
Improper power supply can lead to motor burnout, inconsistent performance, or safety hazards—always consult with an electrician or technician before installation.
| Selection Criteria | Key Questions to Ask | Recommended Features | Potential Risks of Poor Selection |
|---|---|---|---|
| Application Fit | What size/shape of bundles will be processed? | Adjustable guides, multiple preset programs | Jamming, poor sealing, damaged products |
| Automation Level | How much labor input can be reduced? | Auto-feed, auto-cut, PLC control | High labor costs, inconsistent output |
| Durability | What is the expected lifespan under daily use? | Stainless steel frame, industrial-grade components | Frequent breakdowns, high repair costs |
| Power Source | Is compressed air or 3-phase power available? | Voltage compatibility, energy-saving mode | Machine failure, safety issues |
| Service & Support | Is technical support available locally? | Warranty, spare parts inventory, training | Extended downtime, operational delays |
Expert Tip: Request a live demonstration or trial run with your actual product and packaging material before finalizing a purchase. This real-world test reveals how well the machine handles your specific workflow and helps avoid costly mismatches.
Additional Considerations for Long-Term Success
- Operator Training: Ensure your team receives proper training to operate and maintain the machine safely and efficiently.
- Space Requirements: Measure the available floor space and allow room for material handling, maintenance access, and future expansion.
- Compliance: Verify that the machine meets relevant safety standards (CE, UL, ISO) for your region.
- Scalability: Choose a model that can adapt to future growth, such as modular designs that allow for upgrades.
- Total Cost of Ownership (TCO): Consider not just the purchase price, but also energy use, maintenance, labor savings, and downtime costs over time.
Investing in the right paper bundle packing machine is more than a simple equipment purchase—it's a strategic decision that impacts productivity, product quality, and operational costs. By carefully evaluating your needs across automation, durability, power requirements, and application fit, you can select a machine that delivers reliable performance for years to come. When in doubt, consult with experienced suppliers or packaging engineers to ensure your choice aligns with both current and future business demands.
Frequently Asked Questions About Paper Bundle Packing Machines
Paper bundle packing machines are engineered to streamline the packaging process of stacked paper products, making them easier to transport, store, and distribute. The operation follows a precise sequence designed for efficiency and consistency:
- Paper Feeding & Alignment: Loose sheets or reams of paper are fed into the machine via a conveyor system. The feeding section ensures that papers are properly aligned and positioned for uniform bundling. Misaligned papers are corrected using guide rails or pneumatic alignment systems.
- Stacking & Counting: Once aligned, the machine accumulates a predetermined number of sheets (based on user settings) to form a consistent bundle size. Sensors or counters ensure accuracy in stack height and quantity.
- Wrapping or Strapping: After stacking, the bundle is wrapped with packing material—typically polypropylene straps, shrink film, or stretch wrap. Depending on the model, strapping may be applied horizontally, vertically, or in a cross pattern for added stability.
- Sealing Mechanism: The ends of the straps are fused using heat sealing (for plastic straps) or friction welding, while film-wrapped bundles are sealed using heated blades or shrink tunnels. This ensures the bundle remains secure during handling and transit.
- Ejection & Output: The completed bundle is automatically discharged onto an exit conveyor for downstream processes such as labeling, palletizing, or warehousing.
These machines are commonly integrated into printing, paper manufacturing, and packaging lines where high-volume output and consistent presentation are essential.
Modern paper bundle packing machines come equipped with a wide range of features tailored to enhance performance, safety, and adaptability across different production environments. These features vary by model and automation level but generally include:
- Operation Modes: Available in fully automatic, semi-automatic, and manual configurations to suit different production scales and labor availability.
- Sealing Options: Support for central, top (upper), and side sealing methods, allowing flexibility based on paper type and desired finish.
- Material Handling: Equipped with bottom, side, or top suction systems to securely hold and position paper stacks during the packing process.
- Envelope Sealing with Flying In/Out: Advanced models feature dynamic envelope-style sealing that allows continuous operation without stopping, improving throughput.
- VFD-Controlled Conveyors: Variable Frequency Drives (VFDs) enable precise speed control of feeding and discharge conveyors, ensuring smooth synchronization with upstream and downstream equipment.
- Sensors & Controls: Integrated photoelectric sensors detect paper presence and alignment, while pressure switches monitor system integrity and trigger alerts if issues arise.
- Safety Systems: Includes safety cage doors with interlocks, emergency stop buttons, and indicator lights to protect operators and comply with industrial safety standards.
- Construction Materials: Built with durable stainless steel frames and components to resist corrosion, ensure longevity, and meet hygiene requirements in clean environments.
- Power Specifications: Operates on standard industrial voltage (220–240V) with motor power ranging from 1 to 5 HP, depending on machine size and capacity.
- Customization: Machines can be tailored in dimensions and configuration to handle various paper sizes, thicknesses, and bundle counts.
- Integration Capability: Designed for seamless electrical and mechanical integration into existing production lines, supporting Industry 4.0 connectivity in advanced models.
These features collectively contribute to reliable, high-speed packaging with minimal downtime and maintenance.
Investing in a paper bundle packing machine offers numerous operational, economic, and qualitative advantages for manufacturers and distributors. These benefits make the machines a valuable addition to any paper-handling facility:
- Increased Efficiency: Automates repetitive tasks, significantly reducing cycle times and enabling higher output compared to manual bundling.
- Consistent Packaging Quality: Ensures every bundle is uniformly wrapped and sealed, enhancing product presentation and reducing variability.
- Cost-Effectiveness: Lowers long-term operational costs by minimizing material waste, reducing labor expenses, and decreasing packaging errors.
- Labor Savings: Reduces dependency on manual labor, freeing up personnel for higher-value tasks and lowering the risk of workplace injuries associated with repetitive motion.
- Streamlined Workflow: Integrates smoothly into production lines, supporting continuous operation and reducing bottlenecks in packaging stages.
- Versatility: Capable of handling various paper types—including copy paper, newsprint, cardboard sheets, and specialty papers—with adjustable settings for size, count, and wrapping style.
- Professional Image: Neatly packed bundles improve brand perception and customer satisfaction, especially in B2B and retail supply chains.
- Product Protection: Secures paper stacks against dust, moisture, and physical damage during storage and transportation.
- Sustainability: Optimizes use of packaging materials through precise tension control and recyclable strap/film options, supporting eco-friendly practices.
- Scalability: Suitable for small workshops to large industrial plants, with modular designs allowing future upgrades or expansion.
By combining automation with precision engineering, paper bundle packing machines help businesses achieve greater productivity, quality control, and competitiveness in the marketplace.








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