Types of Nachi Robots
Nachi is a leading manufacturer of industrial robotics, known for precision engineering, reliability, and advanced automation solutions. The company offers a diverse range of robotic arms designed for specific industrial applications. Each type of Nachi robot is engineered to maximize efficiency, accuracy, and productivity across various manufacturing environments—from automotive assembly to electronics and pharmaceuticals.
Jointed (Articulated) Robots
Nachi's articulated robots feature multiple rotary joints, providing unmatched flexibility and a wide range of motion—similar to a human arm.
Advantages
- High flexibility with 4 to 6 axes of movement
- Ideal for complex 3D tasks
- Excellent reach and work envelope
- Widely used in automated welding, painting, and material handling
Limitations
- Higher complexity in programming
- Requires more floor space than compact designs
- Potential interference with surrounding equipment
Best for: Arc welding, spray painting, palletizing, and general assembly in automotive and heavy manufacturing
Delta (Parallel) Robots
These high-speed robots use three parallel arms connected to a central base, enabling rapid, precise movements over a limited vertical range.
Advantages
- Extremely fast cycle times (ideal for pick-and-place)
- High precision and repeatability
- Lightweight design with minimal inertia
- Perfect for delicate handling tasks
Limitations
- Limited payload capacity
- Restricted vertical workspace
- Less suitable for heavy-duty applications
Best for: Food packaging, pharmaceutical sorting, electronics component placement, and high-speed inspection systems
SCARA Robots
SCARA (Selective Compliance Assembly Robot Arm) robots from Nachi are optimized for high-speed horizontal movements with rigid vertical support, making them ideal for precision assembly.
Advantages
- Fast and accurate lateral movements
- Rigid Z-axis for consistent vertical motion
- Compact footprint saves floor space
- Excellent for repetitive assembly tasks
Limitations
- Limited range in vertical direction
- Less flexible than articulated robots
- Not ideal for 3D path applications
Best for: Electronics assembly, screw driving, dispensing, and automated inspection in cleanroom or production-line environments
Cartesian (Gantry) Robots
Also known as linear or gantry robots, these operate on an X-Y-Z rectangular coordinate system using linear actuators for precise, straight-line motion.
Advantages
- High load capacity and structural rigidity
- Precise linear movement with excellent repeatability
- Easily scalable for large workspaces
- Ideal for integration with CNC machines and 3D printers
Limitations
- Bulky design requiring significant space
- Slower than delta or SCARA for high-speed tasks
- More complex mechanical setup and maintenance
Best for: CNC machine tending, 3D printing, laser cutting, material transfer, and large-scale automation systems
Collaborative Robots (Cobots)
Nachi’s collaborative robots are designed to safely work alongside human operators without the need for traditional safety cages, thanks to built-in force sensing and speed monitoring.
Advantages
- Safe for human interaction with advanced safety features
- Easy to program via teach pendant or hand-guided methods
- Quick deployment and reprogramming for flexible production
- Reduces operator fatigue in repetitive tasks
Limitations
- Lower payload and speed compared to industrial robots
- Requires risk assessment and safety planning
- Premium pricing due to advanced sensors and controls
Best for: Small-batch manufacturing, machine tending, quality inspection, and assembly in SMEs and agile production environments
| Robot Type | Speed | Precision | Payload Capacity | Primary Applications |
|---|---|---|---|---|
| Jointed (Articulated) | Medium | High | Medium to High | Welding, Painting, Assembly |
| Delta | Very High | Very High | Low | Pick-and-Place, Packaging |
| SCARA | High | Very High | Low to Medium | Electronics Assembly, Dispensing |
| Cartesian | Medium | Very High | High | CNC Tending, 3D Printing |
| Collaborative | Low to Medium | High | Low | Machine Tending, Inspection |
Expert Tip: When selecting a Nachi robot, consider not only the application but also integration requirements, programming interface, and available support services. Many Nachi models come with intuitive software platforms like Wincaps III for seamless programming and simulation.
Industry Applications of Nachi Robots
Nachi robots are widely recognized for their precision, reliability, and versatility across multiple industrial sectors. From automotive manufacturing to pharmaceuticals, these advanced robotic systems streamline operations, enhance safety, and improve product quality. By automating complex and repetitive tasks, Nachi robots significantly reduce human error, increase throughput, and support compliance with stringent industry standards.
Automotive Manufacturing
The automotive industry relies heavily on automation for heavy-duty operations such as welding, painting, component assembly, and final quality inspection. These processes demand high repeatability, consistent force control, and resistance to harsh environments—capabilities where Nachi Cobot and articulated robots excel.
By integrating Nachi robots into production lines, manufacturers achieve:
- Cost Reduction: Automation lowers labor costs and minimizes material waste.
- Faster Production: Robots operate continuously without fatigue, boosting output rates.
- Improved Safety: Dangerous tasks like arc welding and handling hot parts are delegated to robots, reducing workplace injuries.
- Higher Quality Control: Precise motion control ensures uniform welds and paint finishes, enhancing overall vehicle quality.
Electronics Assembly
In the electronics industry, precision is paramount. Robots are essential for handling fragile components such as microchips, circuit boards, and connectors. Nachi’s high-precision SCARA and 6-axis robots are specifically engineered for delicate operations like surface-mount technology (SMT), soldering, testing, and optical inspection.
Key benefits in this sector include:
- Ultra-Fine Accuracy: Capable of micron-level positioning, ensuring perfect alignment of tiny components.
- Non-Destructive Handling: Gentle grippers and controlled movements prevent damage to sensitive electronics.
- Increased Efficiency: Rapid cycle times and seamless integration with vision systems speed up production.
- Reduced Defect Rates: Automation minimizes human error, leading to fewer reworks and higher yield rates.
Food and Beverage Processing
The food and beverage industry leverages robotics for packaging, palletizing, sorting, and quality assurance. Delta robots from Nachi, known for their speed and agility, are ideal for high-throughput pick-and-place applications such as placing candies, bottles, or baked goods into packaging.
Advantages in this hygienic environment include:
- Enhanced Food Safety: Minimizing human contact reduces contamination risks and supports HACCP compliance.
- Hygienic Design: Stainless steel housings and IP67-rated components allow for easy washdown and sanitation.
- High-Speed Operation: Delta robots can perform over 100 picks per minute, ideal for fast-moving production lines.
- Consistent Packaging: Uniform product placement improves brand presentation and reduces packaging waste.
Pharmaceuticals and Life Sciences
The pharmaceutical industry demands extreme precision, traceability, and sterility—requirements perfectly met by Nachi robotic systems. These robots handle critical tasks including vial filling, blister packing, labeling, inspection, and lab automation.
Automation in this regulated field delivers:
- Contamination Control: Cleanroom-compatible robots operate in ISO Class 5–8 environments with minimal particle generation.
- Regulatory Compliance: Full audit trails and integration with MES/SCADA systems support FDA 21 CFR Part 11 requirements.
- High Accuracy in Dosing: Ensures correct medication quantities, crucial for patient safety.
- Reliable Quality Inspection: Vision-guided robots detect defects in tablets, packaging, or labeling with near-zero error rates.
Aerospace and Defense
In aerospace manufacturing, even the smallest error can lead to catastrophic consequences. Therefore, Nachi robots are deployed for high-precision assembly, drilling, riveting, non-destructive testing (NDT), and surface finishing of aircraft components.
Why Nachi robots stand out in this sector:
- Micron-Level Precision: Essential for aligning composite panels and engine parts with tight tolerances.
- Force Sensing Capabilities: Enable delicate operations like deburring turbine blades without damaging surfaces.
- Worker Safety: Automate hazardous tasks such as working at heights or with toxic materials (e.g., sealants).
- Error Reduction: Eliminate inconsistencies caused by manual labor, ensuring mission-critical reliability.
| Industry | Primary Robot Types | Key Applications | Major Benefits |
|---|---|---|---|
| Automotive | Articulated, Cobot | Welding, Painting, Assembly | High durability, consistent quality, improved safety |
| Electronics | SCARA, 6-Axis | Soldering, Component Placement | Micron-level accuracy, low defect rate |
| Food & Beverage | Delta, Cartesian | Packaging, Palletizing | Speed, hygiene, reduced contamination |
| Pharmaceuticals | Cleanroom Robots, SCARA | Filling, Inspection, Packaging | Sterility, compliance, precision dosing |
| Aerospace | Heavy-Duty Articulated, Force-Controlled | Drilling, Inspection, Finishing | Ultra-high precision, reduced human error |
Important: Selecting the right Nachi robot model depends on application-specific requirements such as payload, reach, precision, environmental conditions, and integration needs. Always consult technical specifications and work with certified system integrators to ensure optimal performance and safety in your industrial automation projects.
Product Specifications and Features of Nachi Robots
Nachi robots are renowned for their precision engineering, reliability, and adaptability across a wide range of industrial applications. Designed with cutting-edge technology, these robotic systems deliver high performance, efficiency, and durability in demanding environments such as automotive manufacturing, aerospace, electronics, and material handling. Below is a comprehensive overview of the technical specifications, installation procedures, operational guidance, and maintenance practices for optimal use of Nachi robotic systems.
Payload Capacity
Nachi robots are engineered to handle diverse load requirements, making them suitable for both light-duty and heavy industrial tasks. The payload capacity typically ranges from 3 kg to 100 kg, allowing flexibility in application.
- Low-payload models (3–20 kg): Ideal for delicate operations in electronics assembly, small part handling, and precision welding.
- Mid-range (20–50 kg): Commonly used in packaging, machine tending, and automated inspection systems.
- High-payload (50–100 kg): Deployed in aerospace component handling, large-scale casting, and heavy-duty material transfer.
Key benefit: Versatile payload options ensure scalability across production lines and integration into multi-process workflows.
Degrees of Freedom (DoF)
Most Nachi robots feature up to 6 degrees of freedom, mimicking the full range of motion of a human arm. This enables complex maneuvering in three-dimensional space, essential for intricate tasks.
- Enables precise positioning and orientation for arc welding, spray painting, and adhesive dispensing.
- Facilitates obstacle avoidance and access to confined spaces within production cells.
- Supports path accuracy within ±0.02 mm, ensuring repeatability and consistency.
Application insight: 6-axis articulation makes Nachi robots ideal for applications requiring flexibility and fine motor control.
Speed and Performance
Nachi robots are built for high-speed operation without sacrificing precision. With a maximum joint speed of up to 2.5 meters per second, they significantly enhance throughput in time-sensitive environments.
- Optimized for rapid pick-and-place cycles in assembly lines and palletizing stations.
- Dynamic motion control reduces cycle times while maintaining smooth acceleration and deceleration.
- Energy-efficient servo motors contribute to lower operating costs over time.
Efficiency note: High-speed capabilities make these robots ideal for high-volume manufacturing and Just-In-Time (JIT) production models.
Control Systems
Nachi utilizes advanced digital control systems that integrate intelligent servo mechanisms for accurate, responsive motion control.
- Equipped with user-friendly programming interfaces (e.g., teach pendants or PC-based software).
- Supports offline programming and simulation tools for faster deployment and error reduction.
- Real-time diagnostics and feedback loops enhance system stability and fault detection.
User advantage: Intuitive controls allow quick training and operation, even for non-specialist personnel.
Installation Guide
Proper installation is crucial for ensuring safety, performance, and longevity of the robotic system. Follow these key steps during setup:
Mounting the Robotic Arm
Securely mount the robot on a stable, rigid base capable of supporting the total weight—including the robot, end-effector, and maximum payload.
- Ensure the mounting surface is level and vibration-resistant.
- Follow manufacturer-recommended torque specifications when tightening bolts.
- Verify alignment before powering on to prevent mechanical stress.
Software Installation
Install the control software on the designated operator station or controller unit.
- Use official Nachi software platforms (e.g., RC or SX series controllers).
- Configure robot parameters such as payload, tool center point (TCP), and work envelope limits.
- Validate communication between the controller and robotic hardware.
Power Connections
Connect the robot to a dedicated power supply that meets voltage and current requirements (typically 200–240V AC, 3-phase).
- Use properly rated cables and circuit breakers to avoid electrical hazards.
- Ensure grounding is complete to prevent electrical noise and ensure safety.
- Check for stable voltage input to avoid servo errors or shutdowns.
Sensor Integration
Install auxiliary sensors based on application needs—such as vision systems, force-torque sensors, or proximity detectors.
- Mount sensors in optimal positions for environmental monitoring and feedback.
- Calibrate and test sensor inputs within the control software.
- Integrate safety interlocks (e.g., light curtains or emergency stops) for collaborative operations.
Operating Procedures
To maximize productivity and ensure safe operation, follow this structured workflow:
Task Setup
Define the operational scope and physical boundaries of the robot’s tasks.
- Specify start/end points, waypoints, and tool actions (e.g., gripper open/close).
- Set up work zones and collision avoidance zones in software.
- Example: Program a pick-and-place routine with defined conveyor pickup and placement coordinates.
Robot Programming
Use the teach pendant or PC software to input movement sequences and logic.
- Record paths manually or import CAD-based trajectories.
- Run simulation mode to verify motion paths and detect potential collisions.
- Optimize cycle time by adjusting speed, acceleration, and blending parameters.
Safety Checks
Conduct thorough pre-operation inspections to ensure a safe working environment.
- Confirm all emergency stops are functional.
- Inspect cables, hoses, and moving parts for wear or obstruction.
- Ensure no personnel are within the robot’s operational envelope.
Best practice: Implement lockout/tagout (LOTO) procedures during maintenance.
Starting the Robot
Initiate operation only after all checks are complete.
- Press the 'START' button from the control panel or HMI interface.
- Monitor initial cycles closely for deviations or anomalies.
- Pause immediately if unexpected behavior occurs and investigate the cause.
Tip: Begin in reduced-speed mode during first runs for added safety.
Maintenance and Repair
Regular maintenance ensures long-term reliability and minimizes unplanned downtime. A proactive approach extends the service life of Nachi robots significantly.
Regular Cleaning
Dust, debris, and metal particles can impair joint movement and damage sensitive components.
- Clean exterior surfaces weekly using lint-free cloths.
- Vacuum internal compartments periodically to remove conductive dust.
- Pay special attention to joints, gears, and cable harnesses.
Caution: Avoid water or liquid cleaners near electrical enclosures.
Lubrication
Proper lubrication reduces friction, prevents wear, and protects against corrosion.
- Lubricate all moving joints and gearboxes according to the manufacturer’s schedule.
- Use only recommended lubricants specified in the service manual.
- Over-lubrication can attract contaminants—apply sparingly and wipe excess.
Maintenance tip: Keep a lubrication log to track intervals and prevent missed services.
Software Updates
Regular firmware and software updates improve functionality, fix bugs, and enhance security.
- Download updates from official Nachi support portals.
- Back up existing programs before applying updates.
- Test updated systems in simulation mode before resuming production.
Performance Monitoring
Continuously monitor robot behavior for early signs of degradation.
- Watch for unusual noises, jerky movements, or position drift.
- Use built-in diagnostic tools to check servo performance and error logs.
- Address minor issues promptly to avoid major failures.
Hardware Inspections
Periodic hardware checks are essential for detecting wear and preventing breakdowns.
- Inspect belts, bearings, and motors every 6–12 months.
- Replace worn components before they fail (e.g., timing belts, brake units).
- Check cable integrity for fraying or insulation damage.
Critical reminder: Only trained technicians should perform internal repairs or replacements.
Professional Recommendation: Establish a preventive maintenance schedule based on operational hours (e.g., every 5,000 hours). Combine regular cleaning, lubrication, and diagnostics to maximize uptime and return on investment. For complex repairs involving control systems or sensors, always contact authorized Nachi service providers to maintain warranty coverage and ensure compliance with safety standards.
| Feature | Specification Range | Common Applications | Maintenance Interval |
|---|---|---|---|
| Payload Capacity | 3–100 kg | Electronics, Automotive, Aerospace | Inspect every 6 months |
| Degrees of Freedom | 6 axes standard | Welding, Painting, Assembly | Calibrate annually |
| Maximum Speed | Up to 2.5 m/s | Material Handling, Palletizing | Check servo health monthly |
| Control System | Nachi RC/SX Series | All industrial automation | Update firmware biannually |
Additional Best Practices
- Training: Ensure operators and maintenance staff are certified in Nachi robotics to reduce errors and improve efficiency.
- Environment: Operate robots in clean, temperature-controlled environments to prolong component life.
- Documentation: Maintain detailed logs of all programming changes, maintenance, and incidents.
- Backup: Regularly back up robot programs and configuration files to prevent data loss.
- Support: Register your robot with Nachi support for access to technical assistance, spare parts, and software updates.
Quality and Safety Considerations for Nachi Robots
Ensuring the quality and safety of industrial robots like those manufactured by Nachi is essential for protecting personnel, maintaining operational efficiency, and complying with international regulations. Nachi robots are widely used in automation, manufacturing, and precision tasks, making it imperative to follow strict safety protocols and quality assurance practices. This guide outlines the key quality and safety considerations for operating and maintaining Nachi robotic systems in industrial environments.
Safety Warning: Industrial robots operate with high speed and force. Always de-energize and lock out power sources before performing maintenance or inspections. Only trained personnel should operate or service Nachi robots to prevent injury or equipment damage.
Key Quality and Safety Measures for Nachi Robots
- Robots Must Be Certified
All Nachi robots must be certified to comply with relevant international safety and quality standards such as ISO 10218 (for industrial robots), IEC 61508 (functional safety), and regional requirements like CE (Europe) or UL (North America). These certifications ensure that the robots meet rigorous benchmarks for electrical safety, mechanical integrity, and environmental resilience.
Certification also confirms that the robot has undergone extensive testing for electromagnetic compatibility (EMC), thermal management, and fail-safe operation under various load conditions. Operators should verify certification documentation before deployment.
- Ensure Structural Integrity
Robotic components such as arms, joints, and mounting structures are subject to continuous stress and wear. Over time, this can lead to fatigue, cracks, or loosening of fasteners—posing serious safety risks.
Regular visual and tactile inspections should be conducted to detect signs of deformation, corrosion, or excessive vibration. Worn or damaged parts—including gears, bearings, and linkages—must be replaced immediately using genuine Nachi components to maintain performance and safety. Preventive maintenance schedules should be strictly followed based on operational hours and environmental conditions.
- Implement Emergency Protocols
Nachi robots must be equipped with programmable emergency stop (E-stop) functions that instantly halt all motion when activated. These systems should be integrated into the robot’s control panel and accessible from multiple locations within the workcell.
In addition to hardware E-stops, software-based safety routines—such as torque monitoring, speed limiting, and collision detection—should be enabled. All personnel must be trained on emergency shutdown procedures, including how to safely restart the system after an interruption. Regular testing of E-stop functionality is recommended to ensure reliability.
- Conduct Comprehensive Risk Assessments
Before deploying a Nachi robot, a thorough risk assessment must be performed in accordance with standards like ISO 12100 and ISO/TS 15066 (for collaborative robots). This includes identifying potential hazards such as pinch points, uncontrolled movements, and electrical faults.
Risk mitigation strategies may involve installing physical barriers, light curtains, safety scanners, or implementing speed-and-separation monitoring. The goal is to eliminate high-risk scenarios and reduce remaining risks to an acceptable level. Documentation of the risk assessment should be maintained and reviewed periodically, especially after system modifications.
- Perform Regular Functional Checks
Prior to each operational cycle, users should conduct functional checks of both hardware and software systems. This includes verifying motor responsiveness, joint calibration, communication between controllers, and integrity of cabling and connectors.
Software diagnostics should confirm that firmware is up to date and that no error codes are present. Any anomalies—such as erratic movements, delayed responses, or error messages—must be investigated and resolved before resuming operations. Automated self-diagnostics can be scheduled during idle periods to enhance system reliability.
- Maintain Sensor Accuracy
Sensors are critical for precise operation and safety. Distance sensors (e.g., LiDAR, ultrasonic) prevent collisions, while force/torque sensors protect against excessive pressure that could damage parts or injure operators—especially in collaborative applications.
Sensors must be regularly calibrated according to Nachi’s technical specifications. Dust, oil, or misalignment can degrade sensor performance. Cleaning and recalibration should be part of routine maintenance. For robots used in high-precision tasks, sensor validation should be performed weekly or after any physical impact.
| Safety Measure | Purpose | Recommended Frequency | Tools/Methods |
|---|---|---|---|
| Certification Verification | Ensure compliance with international safety standards | Before initial deployment and after major upgrades | Certification documents, compliance checklists |
| Structural Inspection | Detect wear, cracks, or loose components | Monthly or every 500 operating hours | Visual inspection, torque wrench, vibration analyzer |
| Emergency Stop Test | Verify immediate shutdown capability | Weekly | Manual E-stop activation, response time measurement |
| Risk Assessment Review | Update hazard controls based on usage changes | Annually or after process change | Hazard mapping, safety audit forms |
| Functional Diagnostics | Ensure proper operation of all subsystems | Before each shift or daily | Control panel diagnostics, software logs |
| Sensor Calibration | Maintain accuracy for safe and precise operation | Every 3 months or after impact | Calibration jigs, multimeter, alignment tools |
Expert Tip: Integrate Nachi robots into a centralized maintenance management system. This allows for automated reminders, tracking of service history, and early detection of recurring issues—enhancing both safety and operational uptime.
Additional Best Practices
- Provide ongoing training for operators and maintenance staff on Nachi-specific safety protocols
- Use original Nachi spare parts to ensure compatibility and maintain warranty coverage
- Keep detailed logs of all inspections, repairs, and software updates
- Install environmental monitoring (temperature, humidity) in robot workcells to prevent overheating or condensation damage
- Regularly update robot firmware to benefit from the latest safety enhancements and performance improvements
By adhering to these quality and safety guidelines, organizations can maximize the reliability, longevity, and safe operation of their Nachi robotic systems. Remember, safety is not a one-time setup but an ongoing commitment that requires vigilance, training, and proactive maintenance. When in doubt, consult Nachi’s technical support or a certified robotics integrator to ensure full compliance and optimal performance.
Frequently Asked Questions About Nachi Robotic Arms
Nachi robots are advanced robotic arms manufactured by Nachi-Fujikoshi Corp., a Japanese company renowned for its precision engineering and automation technologies. These industrial robots are designed to perform a wide range of automated tasks across various manufacturing environments.
Commonly used in sectors such as automotive production, electronics assembly, metal fabrication, and chemical processing, Nachi robotic arms offer high speed, accuracy, and reliability. Their applications include material handling, arc welding, spot welding, painting, dispensing, and machine tending.
Known for their robust construction and integration capabilities, Nachi robots support both standalone operations and seamless integration into larger automated production lines using programmable logic controllers (PLCs) and advanced software interfaces.
Robotic arms are versatile automation tools that perform a broad spectrum of tasks in industrial environments. They are engineered to mimic human arm movements but with greater precision, strength, and endurance.
Key functions include:
- Assembly: Precisely placing components together in electronics, automotive engines, or consumer goods.
- Welding: Performing consistent and high-quality arc or spot welds on metal parts, especially in automotive manufacturing.
- Painting & Coating: Applying uniform layers of paint or protective coatings while minimizing waste and ensuring worker safety in hazardous environments.
- Material Handling: Lifting, moving, and sorting heavy or bulky items such as raw materials, finished products, or pallets.
- Machining & Cutting: Operating drills, grinders, or cutting tools with high repeatability and minimal error.
- Inspection & Testing: Equipped with vision systems or sensors, robotic arms can inspect products for defects or conduct quality assurance tests.
This level of automation enhances productivity, reduces cycle times, and improves workplace safety by removing humans from repetitive or dangerous tasks.
Industries increasingly adopt robotic arms to stay competitive in a fast-paced global market. The shift toward automation is driven by several strategic advantages:
- Operational Efficiency: Robots can operate 24/7 without fatigue, significantly increasing throughput and reducing downtime.
- Consistency & Quality Control: Every action performed by a robot is repeatable with micron-level precision, leading to fewer defects and higher product uniformity.
- Cost Reduction: While there is an initial investment, long-term savings come from reduced labor costs, lower error rates, and minimized material waste.
- Worker Safety: Robots handle hazardous tasks such as welding fumes, heavy lifting, or exposure to chemicals, reducing workplace injuries.
- Scalability: Automated systems can be reprogrammed or redeployed for new tasks, making them adaptable to changing production needs.
Companies using robotic arms like those from Nachi report faster production cycles, improved product quality, and enhanced ability to meet strict industry standards—especially in regulated fields like aerospace and medical device manufacturing.
Yes, robotic arms are generally cost-effective over their operational lifespan, despite the upfront investment in hardware, installation, and programming.
Here’s how they deliver long-term value:
- Reduced Labor Costs: One robot can often replace multiple shifts of manual labor, particularly in repetitive or high-risk jobs.
- Lower Error Rates: Automation reduces human error, which cuts down on scrapped materials and rework expenses.
- Energy Efficiency: Modern robotic systems, including Nachi models, are designed for optimal energy consumption and minimal idle power use.
- Increased Uptime: With proper maintenance, industrial robots can run continuously for years, maximizing return on investment (ROI).
- Quick Payback Period: Many businesses recover their initial costs within 1–3 years, depending on application complexity and labor savings.
Additionally, used or refurbished robotic arms and leasing options have made automation accessible even to small and medium-sized enterprises (SMEs), further improving affordability.
No, modern robotic arms—including those made by Nachi—are designed for durability and require relatively little maintenance compared to traditional machinery.
Typical maintenance includes:
- Regular Lubrication: Joints and moving parts are lubricated according to manufacturer schedules (usually every 10,000 hours).
- Inspection of Cables & Hoses: Checking for wear, bending, or damage in power and data cables, especially in dynamic applications.
- Calibration Checks: Ensuring positional accuracy remains within specified tolerances.
- Software Updates: Installing firmware upgrades to improve performance or add new features.
- Cleaning: Removing dust, debris, or overspray that could interfere with sensors or movement.
Most maintenance tasks are straightforward and can be performed by trained technicians without requiring extensive downtime. Predictive maintenance tools—such as vibration sensors or diagnostic software—can also alert operators to potential issues before they lead to failure.
With routine care, a Nachi robotic arm can operate reliably for over 10 years, making it a low-maintenance, high-reliability asset in any automated facility.








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