Understanding Somet Super Excel Looms: Complete Guide to Standards, Properties, and Industrial Applications

Types of Somet Super Excel Looms

Somet looms are advanced weaving machines primarily engineered for processing thick threads into durable, heavy-duty fabrics. In contrast, the Somet Super Excel looms represent a significant technological evolution as Jacquard looms, capable of producing highly intricate, patterned textiles with precision and versatility. The variety of designs achievable depends on the Jacquard mechanism's ability to control individual warp threads, allowing bobbins of weft thread to move selectively through the warp. This enables the creation of complex visual patterns directly within the fabric structure, rather than relying on surface treatments like printing or embroidery.

These looms are widely used in both industrial and decorative textile manufacturing, serving applications ranging from interior furnishings to technical textiles. Below is a detailed breakdown of key Somet loom models and their specialized weaving capabilities.

Somet Excel Loom

Designed for heavy-duty weaving with wider structural dimensions to accommodate thicker yarns and produce dense, robust fabrics.

Advantages

• Handles thick, heavy threads efficiently
• High production capacity for large-volume weaving
• Versatile fabric output for decorative and functional use
• Reliable performance in continuous operation

Limitations

• Limited to simpler weave patterns
• Not suitable for fine or ultra-detailed designs
• Less flexibility compared to Jacquard models

Primary Applications: Decorative open-weave fabrics, heavy linear shaded textiles, draperies, net curtains, voiles, unbacked open-pattern textiles, artificial grass, and market screening for fruits and vegetables.

Somet Super Excel Loom

An advanced Jacquard loom, including models like the Somet 8 XXL, featuring an integrated uninterrupted Leno weave technique for enhanced fabric complexity and stability.

Advantages

• Produces highly intricate Jacquard patterns (floral, geometric, paisley)
• Enables direct-in-fabric design embedding (no post-weaving decoration needed)
• Supports uninterrupted Leno weaving for stronger, stable open structures
• Ideal for high-value, custom-designed textiles

Limitations

• Higher operational and maintenance complexity
• Increased initial investment cost
• Requires skilled technicians for setup and monitoring

Primary Applications: Premium decorative textiles, luxury home furnishings, custom-designed wall fabrics, and technical textiles requiring pattern integrity and structural strength.

Somet Loom with Leno Technique

A specialized Jacquard weaving machine engineered to produce Leno weave (or Leno construction) fabrics, where two or more warp threads twist around weft threads to create stable, open-mesh structures.

Advantages

• Creates highly transparent, lace-like fabrics
• Excellent for intricate, lightweight patterns
• Superior fabric stability despite open construction
• Widely used in high-end fashion and interior lacework

Limitations

• Slower production speed due to complex thread manipulation
• Higher yarn breakage risk during weaving
• Requires precise tension control

Primary Applications: Lace fabrics, sheer curtains, decorative overlays, bridal wear, and fine mesh textiles for both fashion and interior design.

Loom Type	Weaving Technology	Pattern Complexity	Fabric Type	Key Applications
Somet Excel	Conventional Weaving	Low to Medium	Heavy, open-weave, decorative	Drapery, voiles, artificial grass, market screens
Somet Super Excel	Jacquard + Leno	Very High	Intricate, patterned, stable open weave	Luxury furnishings, custom textiles, decorative panels
Somet Leno Loom	Jacquard Leno Weave	High	Sheer, lace-like, transparent	Lace, bridal wear, sheer curtains, fashion textiles

Expert Tip: For optimal performance when operating Somet Super Excel looms with Leno capability, ensure precise thread tension calibration and use high-quality, low-friction yarns to minimize breakage and maintain weave integrity during complex pattern runs.

Specifications and Maintenance of Somet Super Excel Looms

The Somet Super Excel loom is a high-performance weaving machine widely used in textile manufacturing for producing a diverse range of fabrics. Understanding its technical specifications is essential for both manufacturers and operators to maximize productivity, fabric quality, and operational efficiency. Equally important is a structured maintenance routine to ensure long-term reliability and minimize unplanned downtime.

Key Technical Specifications

Beam Size and Fabric Width

The beam is a critical component that holds the weft yarn during the weaving process. Its size directly correlates with the width of the fabric being produced. Wider looms require larger beams to accommodate broader fabric spans, while narrower looms use smaller beams for precision and efficiency.

Common beam sizes range from 100 cm for narrow-width applications to 280 cm for wider fabric production. Selecting the appropriate beam ensures optimal tension control, reduces edge defects, and enhances overall fabric consistency.

Shed Formation Mechanism

The shed formation system determines how warp threads are separated to allow the weft insertion. Somet Super Excel looms are equipped with various mechanisms depending on the model and intended fabric complexity.

Options include Jacquard systems for intricate patterns, dobby mechanisms for geometric designs, and rapier or air-jet systems for high-speed plain or twill weaves. The choice of mechanism influences design flexibility, production speed, and maintenance requirements.

Driving System

The driving system powers the loom’s operation and varies across models. Some Somet looms utilize an intermittent drive, ideal for stop-motion precision and pattern changes, while others feature a continuous motor-driven system for high-speed, uninterrupted weaving.

Modern Super Excel models often incorporate servo-driven motors for enhanced control, energy efficiency, and smoother starts/stops, reducing mechanical stress and improving fabric quality.

Weaving Speed (RPM)

Operating speed is a key performance indicator. Somet Super Excel looms can achieve speeds ranging from 360 to 650 RPM, depending on the model and fabric type.

For example, standard models typically operate between 360–574 RPM, while rapier-equipped versions can reach 500–600 RPM. Higher speeds increase output but require precise maintenance and high-quality yarns to prevent breakage and defects.

Machine Width and Model Variants

Somet Super Excel looms are available in various widths to suit different production needs. Standard widths range from 60 inches to 120 inches, accommodating models such as the 1956, 2760, 6060, and 6060-2Y.

Wider configurations are ideal for large-scale industrial weaving, while narrower setups offer better maneuverability and lower space requirements, making them suitable for specialty or small-batch production.

Fabric Types and Thread Density

The versatility of the Somet Super Excel loom allows it to weave a wide array of fabrics, including plain cloth, denim, twill, and jacquard patterns. The loom’s configurability supports varying thread densities, typically ranging from 80 to 280 threads per inch (TPI).

This adaptability makes it suitable for both lightweight apparel fabrics and heavy-duty industrial textiles, depending on the reed, heddle, and shedding mechanism used.

Specification	Range/Options	Application Notes
Beam Size	100 cm – 280 cm	Larger beams for wide fabrics; ensure proper tensioning
Weaving Speed	360 – 650 RPM	Rapier models achieve higher speeds; monitor for yarn breakage
Machine Width	60" – 120"	Choose based on fabric width and workshop space
Thread Density	80 – 280 TPI	Higher density requires precise warp alignment and tension control
Shedding Mechanism	Jacquard, Dobby, Rapier	Select based on design complexity and production volume

Essential Maintenance Practices

Regular maintenance is crucial for maintaining peak performance, minimizing wear, and extending the service life of the Somet Super Excel loom. A proactive maintenance schedule prevents costly breakdowns and ensures consistent fabric quality.

Thorough Cleaning: Remove accumulated dust, lint, and debris from all moving and stationary parts. Pay special attention to hard-to-reach areas like the beam chamber, reed, and heddle frames, where fiber buildup can interfere with operation.

Inspection of Critical Components: Regularly check the beam, shed mechanism, and drive belts for signs of wear, misalignment, or damage. Early detection of issues such as cracked heddles or worn gears can prevent major failures.

Lubrication of Moving Parts: Apply manufacturer-recommended lubricants to bearings, gears, and pivot points. Proper lubrication reduces friction, prevents overheating, and extends component lifespan. Avoid over-lubrication, which can attract dust and cause clogging.

Alignment and Tension Checks: Ensure warp tension is evenly distributed across the beam and that the loom frame remains properly aligned. Misalignment can lead to fabric defects, increased wear, and mechanical strain.

Timely Repairs and Adjustments: Address loose fasteners, slipping belts, or inconsistent shedding immediately. Use OEM-approved replacement parts to maintain system integrity and performance standards.

Important: Always consult the official Somet Super Excel loom manual for model-specific maintenance intervals and procedures. Deviating from recommended practices or using non-approved parts may void warranties and compromise safety. Consistent, documented maintenance not only prolongs equipment life but also enhances weaving precision, reduces waste, and improves overall operational efficiency.

Usage Scenarios for Somet Super Excel Looms

The Somet Super Excel loom is a high-performance weaving machine renowned for its precision, efficiency, and adaptability across a wide range of textile applications. Designed for industrial use, it excels in producing high-quality fabrics with consistent tension and minimal downtime. Below are key industries and sectors where the Somet Super Excel loom plays a critical role in manufacturing processes.

Textile Industry

As a cornerstone of textile manufacturing, the Somet Super Excel loom serves as a primary production tool for converting raw fibers into high-quality woven fabrics. Its advanced shuttleless weaving technology ensures high-speed operation with excellent fabric consistency.

• Optimized for natural fibers such as cotton, silk, and wool, delivering superior fabric texture and strength
• Capable of handling both plain and complex weave patterns (e.g., twill, satin, dobby)
• High automation reduces labor costs and increases output in large-scale textile mills

Key advantage: Precision control systems maintain consistent yarn tension, reducing defects and waste

Apparel Manufacturing

Apparel brands and manufacturers rely on the Somet Super Excel loom to produce the foundational fabrics used in clothing lines—from everyday wear to high-end fashion collections.

• Ideal for producing fine, durable fabrics used in shirts, dresses, suits, and casual wear
• Supports custom fabric development with adjustable loom settings for weight, density, and drape
• Frequently used in vertical manufacturing setups where fabric is woven in-house before cutting and sewing

Design flexibility: Enables rapid prototyping of new fabric designs for seasonal collections

Home Furnishings

The home textiles sector—including bedding, window treatments, and decorative fabrics—requires lightweight, finely woven materials that are both aesthetically pleasing and durable. The Somet Super Excel loom meets these demands with high precision.

• Produces soft, breathable fabrics ideal for bed sheets, pillowcases, and duvet covers
• Efficiently weaves sheer and semi-sheer materials used in curtains and draperies
• Supports eco-friendly yarns like organic cotton and TENCEL™ for sustainable home textile lines

Quality focus: Smooth fabric surface minimizes pilling and enhances long-term appearance

Automotive Textiles

The automotive industry uses specialized textiles for interior components, where durability, aesthetics, and safety are paramount. The Somet Super Excel loom is well-suited for producing technical fabrics used in vehicle interiors.

• Weaves upholstery fabrics for seats, headliners, door panels, and sun visors
• Handles flame-retardant and abrasion-resistant yarns to meet automotive safety standards
• Produces consistent fabric width and thickness, critical for automated cutting and assembly lines

Technical benefit: High repeatability ensures uniform appearance across vehicle batches

Medical Textile Industry

While non-woven fabrics (used in surgical masks and gowns) are typically produced via alternative methods, the Somet Super Excel loom is instrumental in manufacturing woven medical textiles that require strength and sterility.

• Produces woven fabrics for reusable surgical gowns, caps, and sterilization wraps
• Capable of integrating antimicrobial-treated yarns for infection control
• Ensures tight weave structures that act as barriers to contaminants

Hygiene compliance: Smooth, low-lint fabrics reduce particle shedding in sterile environments

Specialized Weaving Businesses

Niche weaving operations that cater to technical, industrial, or safety markets benefit from the versatility and robust construction of the Somet Super Excel loom.

• Weaves flame-retardant fabrics for firefighter gear and industrial workwear
• Processes anti-static yarns for use in electronics manufacturing and cleanrooms
• Handles high-performance fibers like Kevlar®, carbon, and aramid for ballistic and composite applications
• Supports hybrid weaving (blending natural and synthetic fibers) for customized performance

Innovation enabler: Modular design allows integration with specialty yarn feeders and monitoring systems

Industry Insight: The Somet Super Excel loom’s adaptability makes it a preferred choice for manufacturers aiming to diversify product offerings without investing in multiple machine types. Its compatibility with a broad spectrum of yarns—from delicate silk to industrial-strength synthetics—positions it as a future-ready solution in an evolving textile landscape.

Industry Sector	Primary Fabric Types	Key Fabric Requirements	Loom Advantage
Textile Mills	Cotton, wool, silk, blends	High volume, consistent quality	High-speed weaving with low downtime
Apparel	Fashion fabrics, shirting, suiting	Drape, colorfastness, design flexibility	Precision pattern control and rapid setup
Home Furnishings	Sheets, curtains, upholstery	Softness, durability, aesthetic finish	Fine yarn handling and smooth surface output
Automotive	Seat covers, headliners, linings	Flame resistance, abrasion resistance, color consistency	Compatibility with technical yarns and tight tolerances
Medical	Sterilization wraps, reusable gowns	Barrier properties, low lint, wash durability	Tight weave control and hygiene-compliant output
Specialty Weaving	Kevlar®, carbon fiber, anti-static fabrics	Performance under extreme conditions	Robust frame and customizable configurations

Additional Considerations for Optimal Use

• Maintenance Requirements: Regular calibration and lubrication ensure long-term performance and fabric quality
• Operator Training: Skilled technicians maximize uptime and minimize errors during setup and operation
• Integration with ERP Systems: Modern installations often link loom data to production management software for real-time monitoring
• Energy Efficiency: The Super Excel series features energy-saving motors and optimized air-jet systems
• Sustainability: Supports recycled and biodegradable yarns, aligning with green manufacturing initiatives

How to Choose Somet Super Excel Looms for Optimal Weaving Performance

Selecting the right loom is a critical decision that directly impacts fabric quality, production efficiency, and long-term operational costs. The Somet Super Excel series is renowned for its advanced weaving technology, reliability, and adaptability across various textile applications. This comprehensive guide will help you make an informed decision when choosing a Somet Super Excel loom tailored to your specific production needs, whether for light garments or heavy-duty industrial fabrics.

Important Note: Always align your loom selection with your end-product requirements. The wrong machine choice can lead to subpar fabric quality, increased downtime, and higher labor costs. Take time to evaluate your production goals before making a purchase.

1. Match the Loom to Your Fabric Type

The first and most crucial step is identifying the type of fabric you intend to produce. The Somet Super Excel line offers models optimized for different textile weights and weaves:

• Heavyweight Fabrics: Models designed for upholstery, denim, canvas, and workwear offer robust construction, higher tension control, and durable beat-up mechanisms to handle thick yarns and tight weaves.
• Lightweight Fabrics: For delicate materials such as handkerchiefs, voile, shirting, and sheer curtains, select looms with precision weft insertion, gentle handling systems, and fine-tuned tension management to prevent fiber damage.
• Mid-Range Applications: Many Super Excel models are versatile enough to handle both medium-weight cottons and blended fabrics, making them ideal for mixed production environments.

2. Evaluate Speed and Productivity

The transit time between warp and weft (picking speed) significantly affects output. Consider the following:

• Somet Super Excel looms are known for high-speed operation, with some models exceeding 1,000 picks per minute.
• Faster looms increase productivity but may require higher maintenance and skilled operators.
• Assess whether your production volume justifies a high-speed model or if a mid-range option offers better cost-efficiency.
• Look for features like automatic weft stop, electronic selvage control, and intelligent monitoring systems that reduce waste and boost uptime.

3. Determine Fabric Width and Length Capacity

The maximum weaving width and continuous length capability of the loom will define the range of garments or textiles you can produce:

• Standard widths range from 1.5 to 3.6 meters, suitable for apparel, home textiles, and technical fabrics.
• Wider models are ideal for bed linens, upholstery rolls, and industrial textiles.
• Ensure the loom can handle the longest continuous runs required for your workflow to minimize stoppages and splices.

4. Choose Between Automatic and Semi-Automatic Models

For industrial-scale operations, automation can dramatically reduce labor costs and improve consistency:

• Automatic Looms: Feature self-threading, automatic shuttle changes, and real-time defect detection. Ideal for 24/7 production with minimal operator intervention.
• Semi-Automatic Looms: Require more manual oversight but are more affordable and easier to maintain. Suitable for small to mid-sized factories or custom weaving runs.
• Consider the availability and cost of skilled labor in your region when deciding on automation level.

5. Analyze Budget and Total Cost of Ownership

While initial purchase price is important, consider long-term expenses:

• Higher-speed, fully automatic models have greater upfront costs but may offer better ROI through increased output and reduced labor.
• Evaluate energy consumption, maintenance frequency, and spare parts pricing over a 5–10 year period.
• Look for energy-efficient models with low vibration and noise levels to reduce facility wear and improve working conditions.

6. Assess Spare Parts and Service Network

Reliable after-sales support is essential for minimizing downtime:

• Verify the availability of spare parts (shuttles, heddles, reeds, electronic sensors) in your region.
• Choose a supplier with a strong local or regional service network offering prompt technical support.
• Inquire about warranty terms, remote diagnostics, and software updates for electronic controls.
• A well-supported brand ensures faster repairs and longer machine lifespan.

Selection Factor	Key Questions to Ask	Recommended for	Model Considerations
Fabric Type	What weight and fiber composition will you weave?	Denim, shirts, curtains, technical textiles	Select models with appropriate beat-up force and tension control
Production Speed	What output (meters/hour) do you require?	Mass production, export orders	High-RPM models with electronic monitoring
Automation Level	How many operators can you allocate per loom?	Large factories, labor-constrained areas	Automatic weft insertion and fault detection
Maintenance Support	Is local technical service available?	All operations, especially remote locations	Brands with regional service centers
Budget & ROI	What is your payback period expectation?	Startups, expansion projects	Balanced cost vs. automation and durability

7. Scale for Mass Production

If you're planning large-scale garment manufacturing:

• Consider installing multiple Somet Super Excel looms in synchronized production lines.
• Modular setups allow for easy expansion and load balancing across shifts.
• Centralized monitoring systems can track performance, efficiency, and downtime across all units.
• Batch purchasing may qualify for volume discounts and extended warranties.

8. Prioritize Safety and Operator Training

Worker safety and competence are vital in high-speed weaving environments:

• Choose looms with built-in safety features: emergency stops, protective guards, and lockout/tagout systems.
• Look for ergonomic designs that reduce operator fatigue and injury risk.
• Opt for suppliers that provide comprehensive training programs for machine operation, maintenance, and troubleshooting.
• Ongoing training ensures consistent quality and reduces errors during setup and changeovers.

Expert Tip: Before finalizing your purchase, request a live demonstration or trial run with your specific yarn and fabric specifications. This allows you to evaluate the loom’s performance under real conditions and verify compatibility with your production standards.

Final Recommendations

• Always consult with Somet-certified dealers or technical representatives to match the right Super Excel model to your needs.
• Document all specifications, warranty terms, and service agreements before purchase.
• Plan for future scalability—choose a model that can grow with your business.
• Invest in operator training and preventive maintenance schedules to maximize machine life and output quality.
• Join user groups or industry forums to stay updated on best practices and software upgrades for Somet looms.

Selecting the right Somet Super Excel loom is more than just a purchase—it's an investment in your production capability and product quality. By carefully evaluating fabric requirements, automation needs, budget constraints, and support infrastructure, you can ensure optimal performance, reduced downtime, and long-term profitability. When in doubt, seek expert consultation to make a confident, future-ready decision.

Frequently Asked Questions About the Somet Super Excel Jacquard Loom

Q1: What types of fabric can a Somet Super Excel loom weave?

The Somet Super Excel automatic jacquard loom is engineered for high-precision weaving of a wide range of complex and decorative textiles. Its advanced mechanism enables it to produce intricate patterns with excellent repeatability and fabric consistency.

• Curtain Fabrics: Especially polyester-based drapery materials with detailed designs and varying opacity levels.
• Moquette: Durable, tightly woven fabrics commonly used in public transport and high-traffic areas.
• Upholstery: Heavy-duty fabrics for furniture, automotive interiors, and commercial seating that require strength and aesthetic detail.
• Tapestry & Jacquard: Artistic, multi-colored woven pieces with raised patterns, ideal for wall hangings, decorative panels, and premium home textiles.
• Velvet: Luxurious pile fabrics with rich textures, where the loom precisely controls pile height and pattern alignment.
• Other Patterned Textiles: Custom-designed fabrics for fashion, interior design, and specialty applications requiring unique weave structures.

Thanks to its electronic jacquard system, the Somet Super Excel can handle both small-scale and large-scale repeat patterns, making it a preferred choice in high-end textile manufacturing.

Q2: How does the electronic dobby system in Somet looms work?

The electronic dobby system in Somet looms is a digitally controlled mechanism that automates the selection and lifting of warp threads during the weaving process. Unlike traditional mechanical dobby systems, this electronic version uses solenoids or actuators driven by software to precisely manage the shedding motion.

• Digital Pattern Control: Weaving designs are programmed into the loom’s control system, allowing seamless execution of complex sequences without manual intervention.
• High-Speed Operation: The system enables rapid pattern changes and consistent shedding at high speeds, improving productivity and reducing downtime.
• Pattern Repetition & Flexibility: Operators can store multiple designs and repeat them accurately across long fabric runs, ideal for batch production.
• Integration with CAD/CAM: Many Somet models support integration with textile design software, streamlining the transition from digital design to physical fabric.

This level of automation enhances fabric quality, reduces human error, and allows for greater design complexity—making it ideal for modern, high-efficiency textile operations.

Q3: Do Somet looms require specialized operator knowledge?

Yes, operating Somet looms—particularly advanced models like the Super Excel—requires trained personnel with specific technical expertise. These are not basic weaving machines but sophisticated, computerized systems that demand a deeper understanding of both mechanical and digital components.

• Technical Training: Operators should be familiar with the loom’s control interface, pattern programming, and error diagnostics.
• Maintenance Skills: Routine maintenance, such as lubrication, sensor calibration, and tension adjustment, is essential to ensure optimal performance and longevity.
• Troubleshooting Ability: Understanding common error codes, warp break detection, and shuttle/jacquard malfunctions is crucial for minimizing downtime.
• Weaving Fundamentals: Knowledge of warp and weft tension, fabric density, and yarn compatibility helps in achieving desired textile quality.

Manufacturers often provide official training programs, and many textile mills invest in ongoing education for their technicians. For best results, operation should be handled by skilled personnel or under the supervision of experienced weaving engineers.

Q4: Are Somet looms still widely used in the textile industry today?

Yes, Somet looms—especially the Super Excel series—remain highly relevant and widely used in the global textile industry. Despite advancements in newer weaving technologies, Somet looms are valued for their reliability, precision, and ability to produce premium-quality patterned fabrics.

• High-End Upholstery: Frequently used in Europe and Asia for luxury furniture and automotive interiors where design accuracy and fabric durability are critical.
• Decorative & Interior Fabrics: Preferred for curtains, draperies, and wall textiles in hospitality and residential design sectors.
• Niche & Specialty Markets: Employed in facilities producing limited-run, custom-designed textiles for fashion houses, art installations, and heritage reproductions.
• Legacy & Upgraded Systems: Many manufacturers continue using Somet looms due to their robust build, with some units retrofitted with modern electronics to extend service life.

While newer competitors exist, Somet’s reputation for engineering excellence ensures its continued presence in markets where quality and intricate patterning are prioritized over mass production speed. Their integration of electronic jacquard and dobby systems keeps them competitive in modern textile manufacturing environments.