Step By Step Guide To Building A Custom Ps5 Controller Stand

Every PlayStation 5 owner knows the frustration of misplacing a DualSense controller or leaving it on the floor where it can get damaged. A well-designed controller stand not only keeps your gaming setup organized but also protects your investment. While commercial options exist, they often lack personalization, durability, or aesthetic appeal. Building your own custom PS5 controller stand allows you to tailor the design, materials, and functionality exactly to your preferences.

This comprehensive guide walks through every phase of creating a high-quality, durable stand from scratch. Whether you're working with wood, metal, or 3D printing, this process ensures precision, stability, and style. By the end, you’ll have a functional piece that complements your gaming station and reflects your craftsmanship.

Selecting Your Materials and Tools

The foundation of any successful DIY project lies in choosing the right materials and tools. For a PS5 controller stand, balance is key—your stand must securely hold the DualSense without scratching its finish or tipping over. The most common materials used are hardwood, acrylic, aluminum, and 3D-printed PLA or ABS.

Material	Pros	Cons
Hardwood (e.g., walnut, oak)	Durable, aesthetically pleasing, natural weight for stability	Requires woodworking tools and finishing knowledge
Acrylic	Modern look, easy to laser-cut, lightweight	Can crack under stress, prone to scratches
Aluminum	Extremely strong, sleek industrial look	Difficult to shape without metalworking tools
3D-Printed (PLA/ABS)	Highly customizable, no special tools beyond printer	Less durable over time, may warp in heat

Essential tools vary depending on your chosen material:

• For Wood: Table saw or jigsaw, sandpaper (120–400 grit), wood glue, clamps, drill with small bit (1/8”), measuring tape, pencil
• For Acrylic: Laser cutter or fine-tooth saw, files, masking tape (to prevent scratches during cutting)
• For Metal: Metal shears, file, drill press, safety goggles, deburring tool
• For 3D Printing: STL file design, FDM or resin printer, supports removal tools, sandpaper for smoothing

Tip: Always wear protective gear when cutting or drilling. Secure your workpiece with clamps to avoid slippage.

Designing the Stand: Dimensions and Ergonomics

The DualSense controller measures approximately 108mm x 66mm x 270mm (width x depth x height) and weighs about 280 grams. Any stand must accommodate these dimensions while providing secure cradling at both the handle and the front face.

A well-balanced stand typically features a vertical backrest with a curved or notched base to hold the controller’s lower half, plus a front lip or ledge to support the upper body. The angle should be between 15° and 30° to allow easy access and visibility of the touchpad and LED light bar.

Consider these design principles:

• Base Width: At least 120mm to prevent tipping.
• Backrest Height: Around 100–110mm to support the top third of the controller.
• Grip Clearance: Leave 70–75mm space between base and backrest for the handles.
• Cable Management: Add a notch on the side or rear to route charging cables neatly.

If using digital design tools like Fusion 360, Tinkercad, or SketchUp, model the controller first using exact measurements. Export the final design as DXF (for laser cutting) or STL (for 3D printing).

“A stable stand isn’t just about looks—it prevents accidental falls that can damage internal components or the analog sticks.” — Daniel Reyes, Electronics Repair Technician & Gaming Enthusiast

Step-by-Step Construction Process

Below is a universal workflow adaptable to wood, acrylic, or 3D printing. This example uses hardwood, but adjustments for other materials are noted.

1. Measure and Mark: On your chosen board (minimum 150mm x 150mm), use a ruler and pencil to outline the base and backrest. Draw a vertical rectangle 100mm high and 40mm wide centered on the base. Then sketch a U-shaped cutout at the bottom to fit the controller’s grip.
2. Cut the Backrest: Using a jigsaw or scroll saw, carefully cut along the lines. For cleaner edges, especially in acrylic, mask the surface before cutting. Take slow, steady passes to avoid chipping.
3. Create the Grip Slot: Drill starter holes inside the U-shape area, then use a coping saw or router to remove the waste material. Sand the interior curve until smooth—this prevents scuffing the controller’s matte finish.
4. Add Cable Notch: On one edge of the base, carve a 5mm-deep, 8mm-wide groove to tuck in a USB-C cable. This keeps the wire out of sight and reduces strain on the port.
5. Sand All Surfaces: Begin with 120-grit sandpaper to remove roughness, progressing to 220 and finally 400-grit for a silky finish. Round all sharp corners slightly for safety and comfort.
6. Finish the Wood (Optional): Apply tung oil, polyurethane, or food-safe mineral oil to enhance grain and protect against moisture. Wipe off excess and let dry 24 hours. For acrylic, polish with Novus #2 scratch remover.
7. Test Fit: Place your DualSense into the stand. It should sit snugly without wobbling. If too tight, widen the slot slightly; if loose, consider adding felt pads or redesigning.

Tip: Use painter’s tape to label parts during assembly. It removes cleanly and won’t leave residue.

Customization and Advanced Features

Once the basic structure is complete, elevate your stand with personalized touches. These enhancements improve utility and make your creation truly unique.

• LED Lighting: Embed small RGB LEDs along the base or backrest. Power them via a micro USB connection or coin cell battery holder. Use adhesive strips for easy installation.
• Engraving: Laser-engrave your gamer tag, console serial number, or a logo onto the surface. Works beautifully on wood and acrylic.
• Magnetic Charging Integration: Attach a Qi-compatible wireless charging module (available online) to charge compatible PS5 controllers or future accessories.
• Modular Design: Build two identical stands and connect them with a magnetic or screw-based joint to hold multiple controllers.

For those using 3D printing, consider designing a multi-tier stand that holds both controllers and the PS5 disc drive (if applicable). Many open-source models on platforms like Printables.com or Thingiverse offer modular blueprints that can be customized in CAD software.

Mini Case Study: Custom Walnut Stand with Integrated Lighting

Mark, a mechanical engineer and avid gamer from Portland, built a dual-controller stand from reclaimed walnut. He used a CNC router to achieve precise cuts, then hand-sanded each piece for a smooth feel. After applying three coats of Danish oil, he installed addressable WS2812B LEDs along the base, controlled via a small Arduino Nano programmed to pulse gently when a controller is docked.

“I wanted something that looked like furniture, not plastic,” Mark said. “Now my entertainment center feels cohesive, and I never lose a controller.” His build took six hours over two weekends and cost under $40 in materials. The result? A conversation-starting centerpiece that functions flawlessly.

Checklist: Building Your PS5 Controller Stand

Follow this checklist to ensure no step is missed:

• ☐ Choose material based on skill level and tools available
• ☐ Measure DualSense dimensions accurately
• ☐ Sketch or model the stand design with proper clearances
• ☐ Cut base and backrest with precision
• ☐ Create grip slot and test fit
• ☐ Sand all edges to prevent scratches
• ☐ Apply protective finish (if using wood or acrylic)
• ☐ Add optional features: cable notch, engraving, lighting
• ☐ Final test with actual controller
• ☐ Display proudly in your gaming setup

Frequently Asked Questions

Can I build a stand without power tools?

Yes. You can use pre-cut wood blanks or acrylic sheets and shape them manually with files and sandpaper. Templates can be printed and glued to the material for accurate tracing. While more labor-intensive, hand tools offer greater control for beginners.

Will a 3D-printed stand hold up over time?

PLA is suitable for indoor use but may degrade in warm environments. ABS or PETG are better choices for longevity. Reinforce thin sections with thicker walls (at least 3mm) and infill density of 20–30%. Avoid placing heavy objects on top.

How do I clean and maintain my custom stand?

For wood: Dust regularly and reapply oil every 6–12 months. For acrylic: Wipe with a microfiber cloth dampened with water; avoid ammonia-based cleaners. Metal stands should be wiped dry to prevent oxidation. Never submerge any part in water.

Conclusion: Craftsmanship Meets Functionality

Building a custom PS5 controller stand is more than a practical upgrade—it’s an expression of personal style and attention to detail. With careful planning and execution, you transform raw materials into a functional art piece that enhances your gaming experience. Whether you prefer the warmth of wood, the clarity of acrylic, or the precision of 3D printing, the process teaches valuable skills in measurement, design, and finishing.

Take pride in creating something no store can offer. Once completed, share your build online, inspire others, and consider expanding your collection with matching accessories—headset stands, disc holders, or even a full console riser. The satisfaction of crafting your own gaming gear is unmatched.

💬 Built your own PS5 stand? Share your design, materials, and lessons learned in the comments—let’s grow a community of DIY gaming enthusiasts!