Extruder Type | High-volume production of standard profiles | Industry: Single-screw (basic mixing) ▲ Base: Single-screw (proven reliability) ▲ Advanced: Dual-screw (enhanced mixing) | Base: Cost-effective for routine tasks; Advanced: Superior for complex materials | Industry: Limited mixing capability; Advanced: Higher upfront cost |
Material Compatibility | Diverse product manufacturing (e.g., automotive parts) | Industry: ABS only (limited applications) ▲ Base: PC + ABS (ISO 1043 certified) ▲ Advanced: PC/ABS/PMMA (expands applications) | Base: Handles common materials; Advanced: Versatile for specialty uses | Industry: Narrow material range; Advanced: Requires expertise |
Screw L/D Ratio | Precision extrusion for optical clarity | Industry: 20:1 (basic melt) ▲ Base: 28:1 (enhances melt homogeneity by 25%) ▲ Advanced: 32:1 (optimal melt quality) | Base: Better melt than standard; Advanced: Reduces defects by 30% vs base | Industry: Inconsistent output; Advanced: Slower throughput |
Screw Material | High-stress extrusion processes | Industry: 4140 Steel (prone to wear) ▲ Base: 38CrMoAlA (resists corrosion) ▲ Advanced: 38CrMoAlA + premium coating (40% longer lifespan) | Base: Corrosion-resistant; Advanced: Extended durability | Industry: Frequent replacements; Advanced: Higher maintenance needs |
Certifications | Global market access | Industry: CE (EU compliance) ▲ Base: CE (meets EU standards) ▲ Advanced: CE + RoHS + UL (global compliance) | Base: EU access; Advanced: Access to North America and Asia-Pacific markets | Industry: Limited to EU; Advanced: Higher certification costs |
Warranty | Long-term equipment investment | Industry: 6 months (minimal coverage) ▲ Base: 1 year (standard protection) ▲ Advanced: 2 years (extended warranty) | Base: Standard coverage; Advanced: Extended protection for critical assets | Industry: Minimal support; Advanced: Higher upfront cost |
Automation Level | High-volume, consistent production runs | Industry: Manual controls (labor-intensive) ▲ Base: Semi-automated (PID control) ▲ Advanced: Fully automated (PLC + touchscreen) | Base: Reduces labor; Advanced: Minimizes human error | Industry: Labor-heavy; Advanced: Requires skilled operators |