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1 Cubic Meter Reactor Polyester Resin Turnkey Projects Chemical Reactor With Formulation

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Polyester Resin Production: Designed to facilitate chemical reactions for polyester resin formulation in turnkey projects, enabling precise mixing and processing under controlled conditions.
  • Manual Operation: A reaction kettle with manual controls, ideal for small-batch production or environments requiring direct operator oversight.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With corrosion-resistant metal construction and chemical-resistant coating, ensure durability in harsh chemical environments. The robust design withstands aggressive chemicals and prolonged use, outperforming standard reactors in longevity and reliability*.

  • 2. Intuitive Manual Operation Design

  • With manual operation design, simplify workflow adjustments without complex programming*. This user-friendly interface reduces learning curves compared to automated systems, making it ideal for small-scale labs or operators without advanced technical training*.

  • 3. Energy-Efficient Performance

  • With a 120W energy-efficient motor, achieve optimal performance while reducing energy consumption by ~30% compared to standard models*. The compact power output balances efficiency and output capacity for cost-effective operation*.

  • 4. Modular Scenario Adaptability

  • With a modular design, adapt to polyester resin production needs in both small-scale labs and mid-sized factories*. The 1m³ capacity and customizable connections enable seamless integration into turnkey projects, offering flexibility unmatched by rigid, single-use reactors*.

  • 5. Compliance with Safety Standards

  • With compliance to ISO safety standards, ensure safe operation in chemical processing environments*. Features like pressure relief valves and temperature controls meet rigorous industrial safety requirements, prioritizing user and facility protection*.

Product details

1 Cubic Meter Reactor Polyester Resin Turnkey Projects Chemical Reactor With Formulation

The 1 Cubic Meter Reactor is a robust turnkey solution designed for polyester resin formulation and chemical processing. Built with durable metal construction and a blue anti-corrosion coating, it features a cylindrical design with flanges, manholes, and safety valves to ensure safe, efficient operations.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless Steel (manual grade)Withstands corrosive chemicals in resin production
Capacity1 Cubic MeterIdeal for medium-scale batch processing
Power120WEfficient energy use for controlled reactions
Voltage110VCompatible with standard industrial grids
Automation LevelManual OperationUser-controlled processes for precise formulation
Safety FeaturesPressure Relief ValvesPrevents overpressure in chemical reactions

Customization guide

Adjustable parameters include:

  • Material Upgrades: Switch to high-alloy steel for extreme corrosion resistance.
  • Custom Insulation: Add thermal layers for temperature-sensitive reactions.
  • Automation Integration: Retrofit with semi-automatic controls for semi-advanced workflows.

Get inspired

With its modular design and manual operation, this reactor is perfect for small-to-medium chemical labs or pilot-scale production. Its cylindrical shape ensures even heat distribution, while the blue coating simplifies cleaning and maintenance.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Automation LevelManualSemi-Automatic (+30% efficiency)Fully Automatic (+50% efficiency)*
MaterialStainless SteelHigh-Alloy SteelDuplex Stainless Steel
Pressure Rating10 bar15 bar20 bar
InsulationStandardThermal CoatingDouble-Layer Insulation

Supplier's note

  1. Technical Breakthroughs:

    • Material Strength: Duplex stainless steel in the Pro model offers 40% higher corrosion resistance than standard grades.
    • Safety Redundancy: All models include triple-seal flanges, reducing leakage risks by 25% compared to industry benchmarks.
    • Energy Efficiency: The Pro’s variable-speed motor uses 20% less power than traditional fixed-speed reactors.
  2. Version Selection Guide:

    • Base Model: Ideal for labs or small-scale production requiring manual precision (e.g., R&D testing).
    • Advanced Model: Best for mid-sized facilities needing semi-automation (e.g., batch pharmaceutical processing).
    • Pro Model: Suitable for industrial plants handling aggressive chemicals or high-pressure reactions (e.g., petrochemical synthesis).

With the Pro’s 20 bar pressure rating, you can safely process volatile compounds like epoxy resins. Pair its duplex steel with double-layer insulation to maintain reaction temperatures within ±1°C, ensuring consistent product quality.

Frequently asked questions

  • Which reactor model suits small chemical labs with limited space?

  • How do I clean the interior of the 1m³ polyester resin reactor?

  • Polyester resin vs stainless steel: Which is better for chemical reactors?

  • Can the 1m³ reactor be customized for specific chemical processes?

  • Is the 1m³ reactor FDA-approved for pharmaceutical use?

  • What industries is the 1 Cubic Meter Reactor suitable for?

  • Does the 120W 110V reactor handle high-pressure processes?

  • How often should I inspect the flanges and bolts of the reactor?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material & CoatingChemical labs, pharmaceuticalsIndustry: Carbon Steel (ASTM A36)Base: 304 Stainless Steel + Epoxy (ASTM A240, resists mild chemicals) ▲Advanced: 316 Stainless Steel + PTFE (ASTM A276, withstands strong acids/bases) ▲▲
Base improves corrosion resistance vs IndustryAdvanced handles extreme chemicals but costs more
Power OutputSmall-scale productionIndustry: 100W (IEC 60038)Base: 120W (ISO 6976, small batches) ▲Advanced: 200W (IEC 60038, large-scale) ▲▲
Base meets most needs; Advanced boosts capacityBase limits scalability; Advanced uses more power
Voltage CompatibilityGlobal installationsIndustry: 110V onlyBase: 110V (IEC 60038)Advanced: 110V/220V (IEC 60038) ▲
Advanced works worldwide without convertersBase needs voltage converters in some regions
Automation LevelIndustrial plantsIndustry: ManualBase: ManualAdvanced: PLC-controlled (ISO 13849) ▲▲
Advanced reduces human error, improves precisionBase requires manual labor; Advanced has higher cost
Safety FeaturesHigh-risk processesIndustry: Basic pressure reliefBase: Pressure relief + temp gauge (ASME VIII) ▲Advanced: Digital sensors + auto-shutdown (ISO 17353) ▲▲
Advanced prevents overpressure incidentsBase may not handle sudden spikes; Advanced needs calibration
Noise LevelOffice-adjacent labsIndustry: 50 dBA (loud office)Base: 45 dBA (quieter than fridge) ▲Advanced: 40 dBA (library-level) ▲▲
Base quieter than industry; Advanced ideal for sensitive areasBase still louder than Advanced; Advanced requires insulation

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