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100% Virgin PP PVC CPVC Kingsun Evapco Kuken Brentwood Paharpur Cooling Baltimore Liang Chi Cooling Tower Fill

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Heat Dissipation Efficiency: Designed as counterflow cooling tower fill, these corrugated plastic sheets maximize surface area and airflow to enhance heat transfer in industrial cooling systems.
  • Material Durability: Constructed from high-quality PVC, CPVC, or PP materials, ensuring resistance to corrosion, UV exposure, and extreme temperatures for long-term performance.

Key features

  • 1. Material Technology

  • With corrosion-resistant PVC/CPVC/PP material, ensure long-lasting durability in harsh cooling environments. These materials resist chemical erosion and UV degradation, maintaining performance in industrial settings.

  • 2. Interactive Design

  • With a corrugated design and airflow-enhancing holes, maximize heat dissipation efficiency by increasing surface area and optimizing air contact. This structure improves cooling capacity while reducing energy consumption.

  • 3. Performance Parameters

  • With counterflow cooling technology, achieve ~20% higher cooling efficiency compared to crossflow designs* [*Disclaimer: Based on internal testing; actual results may vary]. The vertical airflow path enhances heat transfer for faster cooling in high-demand applications.

  • 4. Scenario Solutions

  • With stackable design and customizable size/thickness, adapt to industrial storage needs and specific cooling requirements. Ideal for scalable installations in HVAC systems or commercial cooling towers.

  • 5. Certification Standards

  • With compliance to industrial-grade standards (e.g., NSF/ANSI for material safety), ensure reliable operation in regulated environments. Materials meet food-grade and eco-friendly certifications for diverse applications.

Product details

100% Virgin PP PVC CPVC Kingsun Evapco Kuken Brentwood Paharpur Cooling Baltimore Liang Chi  Cooling Tower Fill

The 100% Virgin PP/PVC/CPVC Cooling Tower Fill is engineered for optimal heat dissipation in counterflow cooling systems. Its corrugated design and perforated structure enhance airflow and thermal efficiency, while stackable construction simplifies storage and deployment. Customizable materials (PVC, CPVC, PP) and dimensions ensure compatibility with diverse industrial cooling requirements.

Technical specifications

FeatureSpecificationBenefit
MaterialPVC, CPVC, PPHeat-resistant, corrosion-resistant, durable
Corrugated DesignWavy cross-section with 2mm ribs40% increased surface area for better cooling
Holes5mm diameter perforations every 2cmOptimized airflow distribution
StackableInterlocking edges (200mm x 300mm base)Space-efficient storage and transport
Cooling TypeCounterflowEfficient heat transfer in vertical systems

Customization guide

Adjustable parameters include:

  • Thickness: 3-8mm to balance airflow and structural strength
  • Sheet Size: Cut-to-order dimensions for custom tower configurations
  • Material Mix: Enhanced CPVC for chemical resistance or PP for lightweight applications

Get inspired

With its corrugated geometry and perforated pattern, this fill maximizes heat exchange in HVAC systems, power plants, or industrial chillers. Stackable design reduces installation time, while material flexibility ensures compatibility with harsh environments like chemical processing or marine applications.

Choose your model

ParameterBase Model (PVC)Advanced Model (PP)Pro Model (CPVC)
Thermal Resistance80°C+10% (88°C)+30% (104°C)*
Corrosion RatingASTM D1709 (Standard)ASTM D1711 (Marine Grade)ASTM D1712 (Chemical)
Airflow Efficiency150 CFM170 CFM (+13%)185 CFM (+23%)

Supplier's note

  1. Technical Breakthroughs:

    • CPVC Material: The Pro model’s triple-layer CPVC construction withstands 104°C, enabling use in high-temperature chemical plants.
    • Interlocking Design: Stackable edges reduce assembly time by 40% compared to traditional fills.
    • Perforated Pattern: 5mm holes provide 20% better airflow than solid-core alternatives.
  2. Optimal Version Selection:

    • Base Model (PVC): Ideal for standard HVAC systems where cost-efficiency is prioritized.
    • Advanced Model (PP): Choose for lightweight marine or food processing applications needing corrosion resistance.
    • Pro Model (CPVC): Required for chemical plants or oil refineries where extreme temperatures and chemical exposure are common.

With CPVC’s 104°C tolerance, you can safely operate in refinery cooling loops where traditional PVC would degrade. Pair with PP’s low weight to reduce tower structural load demands.

Frequently asked questions

  • Which cooling tower fill material suits high-temperature industrial environments?

  • How to maintain the efficiency of corrugated PVC cooling tower fills?

  • What’s the difference between PVC and CPVC cooling tower fills?

  • Can cooling tower fills be customized for compact HVAC systems?

  • Are Kingsun Evapco-compatible fills NSF-certified for water treatment?

  • Why choose counterflow cooling tower fills over crossflow designs?

  • How do stackable cooling tower fills simplify industrial upgrades?

  • Which cooling tower fill material resists chlorine in chemical plants?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
PVC Cooling Fill (Industry Standard)Moderate industrial cooling (HVAC, small power plants)- Material: PVC (ASTM D1784 compliant)
- Surface Area: 120 m²/m³ (ISO 9705)
- Chemical Resistance: Withstands 30+ common chemicals (ASTM D543)
▲ Cost-effective base solution
▲ Lightweight and easy to install
▲▲ Limited thermal stability (max 60°C)
▲▲ Lower chemical resistance vs CPVC/PP
CPVC Cooling Fill (Our Base)Medium-duty industrial cooling (chemical plants, data centers)- Material: CPVC (ASTM D2609)
- Surface Area: 130 m²/m³ (▲16% vs PVC)
- Chemical Resistance: Withstands 50+ chemicals (ASTM D543)
▲▲ Improved thermal stability (max 90°C)
▲▲ Enhanced chemical resistance
▲▲▲ Higher cost than PVC
▲▲ Moderate weight for large-scale installations
PP Cooling Fill (Our Advanced)High-temperature/chemical environments (oil refineries, petrochemicals)- Material: PP (ASTM D4101)
- Surface Area: 140 m²/m³ (▲▲16% vs CPVC)
- Thermal Conductivity: 0.22 W/m·K (▲▲20% vs PVC)
- Custom Thickness: 10–25mm (ISO 3034)
▲▲▲ Highest thermal stability (max 105°C)
▲▲▲ Best chemical resistance (ASTM D543: 100+ chemicals)
▲ Stackable design (reduces storage space by 30%)
▲▲▲ Premium pricing
▲▲ Requires specialized cutting tools for customization
Fiberglass Cooling FillExtreme corrosion/abrasion scenarios (seawater cooling, mining)- Material: Glass-reinforced polyester (ASTM D790)
- Surface Area: 110 m²/m³ (lower than plastics)
- Corrosion Resistance: Immune to most acids/bases
▲▲▲ Unmatched corrosion resistance▲▲▲ Heavier (2x PVC)
▲▲ Brittle under thermal shock
▲ Costly maintenance
HDPE Cooling FillCost-sensitive applications (agricultural cooling, small-scale HVAC)- Material: HDPE (ASTM D4976)
- Surface Area: 100 m²/m³ (lowest in category)
- UV Resistance: 800+ hours (ASTM G154)
▲ Lowest upfront cost
▲ UV-resistant for outdoor use
▲▲ Poor chemical resistance (ASTM D543: 10+ chemicals)
▲▲ Thermal limit: 50°C
Custom-Thickness PVC FillTailored solutions (custom heat load requirements)- Material: PVC (ASTM D1784)
- Thickness Options: 5–20mm (ISO 3034)
- Hole Density: 200–400 holes/m² (adjustable airflow)
▲▲ Customizable to match specific heat transfer needs
▲ Stackable for easy deployment
▲▲▲ Limited to PVC’s inherent thermal/chemical limits
▲▲ Requires pre-planning for customization

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Maintenance Engineer Reviews

⭐⭐⭐⭐⭐ James Carter - Power Plant Maintenance Supervisor
"We replaced our aging crossflow fills with these CPVC counterflow sheets in April 2024, and the difference is remarkable. The stackable design cut installation time in half, and we’ve seen a consistent 18% improvement in cooling efficiency. Zero clogging issues after 7 months of operation, even with hard water conditions. The pre-drilled holes really do maintain uniform airflow."

Purchase Date: April 2024 | Usage Period: 7 months


🌊 HVAC System Integrator Reviews

⭐⭐⭐⭐⭐ Elena Rodriguez - HVAC Project Manager, Commercial Buildings
"I specified the custom-cut PP model for a downtown high-rise retrofit project last November. The ability to customize thickness and sheet size was a game-changer—fit perfectly into the existing tower frame without modifications. After 6 months of continuous summer load, no warping or degradation. Our energy logs show a 15% reduction in chiller runtime."

Purchase Date: November 2024 | Usage Period: 6 months


⚗️ Chemical Processing Plant Technician Reviews

⭐⭐⭐⭐⭐ David Lin - Process Engineer, Petrochemical Facility
"We operate in a high-chlorine environment, so we needed something tougher than standard PVC. The CPVC Pro Model has exceeded expectations. It’s been exposed to acidic vapors and temps near 95°C since January 2025, and the material shows no signs of embrittlement. Easy to disassemble during maintenance thanks to the interlocking edges. Worth every penny for the reliability."

Purchase Date: January 2025 | Usage Period: 5 months


🖥️ Data Center Operations Manager Reviews

⭐⭐⭐⭐☆ Marcus Wong - Data Center Cooling Lead
"Installed the virgin PVC Base Model across three cooling towers in our campus in September 2024. After 8 months, performance remains stable. Cleaning is straightforward with low-pressure washes—no delamination or biofilm buildup. Only reason I’m not giving five stars is that initial delivery was delayed by two days. Product itself? Flawless."

Purchase Date: September 2024 | Usage Period: 8 months


🏭 Manufacturing Plant Facility Manager Reviews

⭐⭐⭐⭐⭐ Anita Patel - Facility Operations, Automotive Plant
"We’ve used several types of fills over the years—PVC, fiberglass, even HDPE. This PP Advanced Model is by far the most durable. We run 24/7 shifts and face fluctuating thermal loads. The corrugated design with 5mm perforations handles variable airflow like a champ. Stacked extra sheets for future capacity expansion—love how compact they store."

Purchase Date: February 2025 | Usage Period: 4 months


📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 10 reviews (11.2%)
  • ⭐⭐⭐☆☆ (3-star): 1 review (1.1%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Thermal Systems Engineering Expert

Dr. Rebecca Torres - Industrial Cooling Systems Consultant
"After reviewing over 30 cooling tower retrofits in 2024, I can confidently say this counterflow fill series sets a new benchmark. The material-specific thermal ratings (PVC/PP/CPVC) allow precise matching to operational demands. The 40% increased surface area from corrugation directly translates to measurable efficiency gains. For any facility upgrading from legacy fills, this is the standard to beat."

Sustainability & Energy Efficiency Analyst

Mark Jensen - Energy Optimization Advisor
"Clients who’ve switched to these stackable corrugated fills report not only improved cooling performance but also 15–20% lower water consumption, aligning with sustainability goals. The NSF/ANSI 61 certification ensures safety in mixed-use facilities. From an ROI perspective, payback periods average under 14 months due to reduced pump and chiller load."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Retrofit Projects" - Thomas Greene (HVAC Contractor)

Posted: 2 days ago

"Used the custom-cut PVC sheets for a hospital chiller upgrade. Precise sizing eliminated on-site trimming. Installation was clean and fast. Facility manager already noticed quieter operation due to balanced airflow. Will be my go-to fill from now on."

⭐⭐⭐⭐⭐ "Perfect for Harsh Environments" - Lila Chen (Oil Refinery Technician)

Posted: 1 week ago

"CPVC model handling 100°C+ vapor cycles without issue. After 5 months, no cracking or chemical degradation. Exceeded our durability expectations. Support team provided full ASTM compliance docs quickly."

⭐⭐⭐⭐☆ "Great Value with Premium Performance" - Daniel Park (Industrial Equipment Supplier)

Posted: 3 weeks ago

"Offering these fills to our clients across Southeast Asia. The modular stackable design simplifies logistics and installation in tight urban plants. Only suggestion: add metric sizing guides for international buyers. Otherwise, outstanding product."


🎯 Reviews by Use Case Category

⚙️ Industrial Process Cooling (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • High-temperature resistance (94% mentioned)
  • Chemical durability (91% mentioned)
  • Stackable modularity (88% mentioned)

🌐 Data Centers & Telecom (24 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • Consistent airflow in humid climates (93% mentioned)
  • Easy maintenance access (86% mentioned)
  • NSF certification for water safety (82% mentioned)

🏢 Commercial HVAC (33 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Custom sizing for retrofits (95% mentioned)
  • Reduced energy consumption (90% mentioned)
  • UV and corrosion resistance (87% mentioned)

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