Hydraulic Die-Cutting Machines | Heavy industrial production, mass manufacturing | Capacity: 80 Tons (Industry Standard) ▲ 100 Tons (Our Base) ▲▲ 120 Tons (Our Advanced) (ISO 3700) Automation: Semi-automated (Industry) ▲ Fully automated with robot (Our Advanced) | ▲▲ Higher capacity enables bulk production (e.g., 120 Tons handles 25% thicker materials) Robot integration reduces labor by 40% | Higher upfront cost (Our Advanced: +30% premium) |
Manual Die-Cutting Machines | Small workshops, prototyping | Capacity: ≤50 Tons (ASTM F1718) Control: Manual operation only | Low cost (50% cheaper than hydraulic) Easy maintenance (no complex systems) | Limited to small batches Slower production (10 cuts/minute vs 50 cuts/minute for hydraulic) |
CNC Die-Cutting Machines | Precision component manufacturing | Accuracy: ±0.01mm (ISO 230-2) Customization: CAD/CAM integration | ▲▲ Produces complex geometries with 99.9% repeatability Adapts to design changes instantly | Requires skilled operators ($50/hr labor cost) Higher downtime for recalibration |
Laser Die-Cutting Machines | Thin material cutting, intricate designs | Cut Thickness: ≤10mm (EN 10028) Edge Quality: Zero burring (ASTM E84) | ▲ Clean, non-contact cuts for delicate materials (e.g., foil packaging) No tool wear | Limited to materials <10mm thick Slower throughput (20% slower than hydraulic) |
Fully Automated Die-Cutting | High-volume factories, 24/7 operations | Throughput: 800 units/hour (Our Advanced) Integration: PLC-controlled robotics (IEC 61131) | ▲▲▲ 40% faster than semi-automated systems Zero human error in repetitive tasks | High installation complexity (3-month setup) Requires dedicated IT support |
Semi-Automated Die-Cutting | Medium-scale production | Throughput: 500 units/hour (Industry Standard) Control: Manual loading + automated cutting | Cost-effective middle-tier option ($150k vs $250k for fully automated) Flexible for small-to-medium batches | Requires 2+ operators per shift 20% slower than fully automated |