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  • 1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor
  • 1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor
  • 1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor
  • 1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor
  • 1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor
  • 1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor
1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor

1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor

  • 1 - 4 Sets
    $7,500
  • >= 5 Sets
    $1,200
View product details

1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automatic Batch Processing: Designed for automated chemical reactions, biodiesel production, and liquid/gas mixing in industrial and commercial settings.
  • Temperature Control: Equipped with a carbon steel jacket for precise heating or cooling, enabling optimal reaction conditions.
  • Multi-Substance Compatibility: Built to handle corrosive chemicals, non-corrosive liquids, and gases due to its robust carbon steel construction and modular design.

Key features

  • 1. Corrosion-Resistant Glass-Lined Carbon Steel Construction

    • With its glass-lined carbon steel body, you can ensure durable resistance to harsh chemicals and corrosive environments, extending equipment lifespan by up to 20% compared to non-lined steel tanks*.

  • 2. Automated Multi-Program Preset Controls

    • With automatic grade operation and programmable presets, you can streamline complex processes with 30% faster setup and reduced manual intervention compared to traditional manual reactors*.

  • 3. Precision Temperature Control via Jacketed Design

    • With a carbon steel jacketed structure, you can maintain precise temperature stability (±1°C) for optimal reaction conditions, outperforming traditional unjacketed reactors in critical processes*.

  • 4. Modular Design for Versatile Industrial Applications

    • With customizable access points and adaptable configurations, you can tailor the reactor to 80% of industrial scenarios—from chemical synthesis to food processing—surpassing rigid, single-use designs*.

  • 5. ASME-Certified Safety Compliance

    • With certification to ASME pressure vessel standards, you can ensure compliance with global safety regulations, offering superior reliability over non-certified alternatives*.

Product details

1000l 5000l Batch Stirred tank Biodiesel Processor Chemical Bubble Column Glass Lined Carbon Steel Jacketed Industrial Reactor

The 1000L/5000L Batch Stirred Tank Reactor is a robust industrial solution designed for chemical processing, biodiesel production, and pharmaceutical applications. Built with carbon steel and a glass-lined jacket, it offers corrosion resistance and precise temperature control. Its modular design and customizable features make it adaptable to diverse operational needs.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCarbon Steel with Glass-Lined JacketWithstands aggressive chemicals in biodiesel processing
Capacity1000L, 5000LScalable for small-to-large batch production
Automation GradeAutomatic (PID Control)Ensures precision in pharmaceutical and food industries
JacketingGlass-Lined for Thermal RegulationEnables controlled heating/cooling for chemical reactions
Safety ComplianceMeets Pressure Vessel Codes (ASME/EN)Safe operation in high-pressure industrial environments

Customization guide

Adjustable access points (flanges, manholes) and modular components (heating jackets, insulation) allow customization to meet specific operational requirements, such as enhanced corrosion resistance or temperature control.

Get inspired

This reactor’s versatility makes it ideal for industries requiring precise chemical processing. Whether scaling up biodiesel production or maintaining sterile conditions in pharmaceuticals, its customizable design and robust construction ensure reliability.

Choose your model

ParameterBase Model (1000L)Advanced Model (5000L)Pro Model (5000L Premium)
Capacity1000L5000L5000L
Automation LevelBasic PID ControlEnhanced PID with sensorsAI-Driven Process Optimization
Pressure Rating10 bar15 bar20 bar (+66% vs Base)
Chemical ResistanceStandard (glass-lined)High (stainless steel)Triple Industry Standard
Temperature Range-20°C to 200°C-20°C to 250°C-20°C to 300°C

Supplier's note

  1. Technical Breakthroughs:

    • Automatic PID Control: Reduces human error by 40% in temperature and pressure management.
    • Triple Chemical Resistance: The Pro model’s glass-lined jacket outperforms industry standards, enabling safe handling of corrosive acids.
    • Modular Design: Adjustable access points cut maintenance downtime by 30% compared to fixed designs.

  2. Version Selection:

    • Base Model: Ideal for small-scale labs or pilot projects needing basic automation.
    • Advanced Model: Best for mid-sized chemical plants requiring larger capacity and sensor-based precision.
    • Pro Model: Perfect for industries handling harsh chemicals (e.g., biodiesel) or demanding high-pressure operations. With triple chemical resistance and a 20 bar rating, it ensures safety in extreme conditions.

With the Pro Model’s AI-driven controls, you can optimize batch processes 20% faster than traditional methods. Choose the Advanced Model for seamless scalability in pharmaceuticals, and the Base Model for cost-effective academic research.

Frequently asked questions

  • Which 1000L/5000L batch stirred tank reactor suits small-scale biodiesel processing?

  • How to clean the access points of a carbon steel jacketed industrial reactor?

  • Carbon steel vs glass-lined material: Which is better for corrosive chemical processing?

  • Can the 5000L batch stirred tank reactor be customized with heating elements?

  • Is the carbon steel jacketed reactor FDA-approved for food-grade applications?

  • What automation features does the automatic grade 1000L stirred tank reactor include?

  • Can the jacketed industrial reactor handle temperature-sensitive chemicals?

  • Is the 5000L reactor suitable for pharmaceutical applications?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Pressure Vessel ReactorHigh-pressure chemical synthesisWithstands 50 bar (▲25% over industry 40 bar) (ASME BPVC)Safe for extreme pressuresRequires specialized installation
Glass-Lined ReactorCorrosive chemical processing2mm glass lining (▲30% thicker than industry 1.5mm) (ASTM C308)Enhanced corrosion resistanceFragile, requires careful handling
Jacketed ReactorTemperature-sensitive reactions±2°C control (▲33% improvement over Base ±3°C) (ISO 5167)Precise temperature regulationHigher energy consumption
Batch Stirred Tank ReactorBiodiesel productionCapacity: 1000L (Base) ▲400% to 5000L (Advanced) (ISO 10303)Scalable for large batchesHigher cost for larger sizes
Automatic Control ReactorAutomated processing linesPLC-based automation (▲Full automation vs industry semi-automation) (IEC 61131-3)Reduces human errorRequires skilled operators
Corrosion-Resistant ReactorAcid/base processingDual protection: carbon steel + glass lining (▲2 layers vs industry single) (ASTM C308)Withstands 50+ chemical exposures (ASTM D543)Higher material costs

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