Customization:
With CVD-coated tungsten carbide, achieve superior wear resistance and high-temperature stability, outperforming uncoated inserts by up to 30%*<sup>1</sup>. The chemical vapor deposition (CVD) coating enhances durability, ensuring longevity even in demanding steel-cutting applications.
With CNC-compatible design, ensure precise tool alignment and seamless integration into automated machining systems, reducing setup time by 20%*<sup>2</sup>. The standardized geometry (CNMG) and secure mounting hole enable effortless installation and rotation for optimal cutting angles.
With CNMG geometry optimized for steel, deliver consistent precision and high feed rates, maintaining accuracy even at high speeds. The sharp, polished edges minimize friction and heat buildup, improving surface finish quality.
With a 10-piece pack, support continuous production demands in commercial settings, minimizing downtime between insert replacements*<sup>3</sup>. Ideal for heavy-duty external turning in CNC lathes, ensuring uninterrupted operation for industrial-scale machining.
With EPR certifications from Germany and France, comply with strict environmental regulations, ensuring sustainable disposal and reduced ecological impact. These certifications validate responsible production and packaging practices.
The CNMG Tungsten Carbide Insert Set is a precision-engineered tooling solution for CNC lathe external turning applications. Featuring a hardened tungsten carbide body with CVD coating, this 10-piece set ensures durability and efficiency in machining steel workpieces. Certified to EPR standards in Germany and France, it meets stringent environmental and quality benchmarks.
Feature | Specification | Benefit |
---|---|---|
Material | Tungsten Carbide (Grade CNMG) | High hardness (1600+ HV), thermal resistance |
Coating | Chemical Vapor Deposition (CVD) | Enhanced wear resistance, extended tool life |
Control Mode | CNC Compatible | Precision machining for complex geometries |
Certifications | EPR Germany/France Packing | Compliance with EU environmental standards |
Application | Steel Machining (External Turning) | Optimized for CNC lathe durability and accuracy |
Adjustable edge geometry and size configurations can be tailored to meet specific machining requirements, such as varying feed rates or material hardness.
With its CVD-coated tungsten carbide construction, this insert set delivers consistent performance in high-temperature environments. Ideal for manufacturers needing reliable tooling for steel components in automotive, aerospace, or general machining.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Hardness (HV) | 1600 | +15% (1840 HV) | +30% (2080 HV)* |
Thermal Resistance | 1000°C | 1150°C | 1300°C |
Edge Retention | 85% | 97.5% | 110.5% |
Technical Breakthroughs:
Version Selection Guide:
Example Use Case:
With the Pro Model’s 1300°C thermal resistance, you can maintain precision in continuous steel machining without frequent tool changes. Pair its 2080 HV hardness with CVD coating to reduce downtime by 40% in harsh environments.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Coating Technology | High-speed, high-temperature machining | CVD coating: 12 µm (Advanced) / 10 µm (Base) vs Industry 8–10 µm ▲▲ (Enhanced wear resistance) | Extended tool life in abrasive materials | Higher cost for Advanced version |
Material Hardness | Heavy-duty cutting | Hardness: 93 HRA (Advanced) / 92 HRA (Base) vs Industry 89–92 HRA ▲ (Tungsten carbide) | Superior edge retention under stress | Requires careful handling to avoid chipping |
Edge Geometry | Precision turning | Edge Angle: 35° (Advanced) / 30° (Base) vs Industry 25° ▲▲ (Sharp, polished edges) | Cleaner cuts with minimal material deformation | More prone to chipping in rough conditions |
Compliance Certifications | EU-regulated manufacturing | EPR Germany/France: Packaging compliance (Advanced/Base) vs Industry no standard ▲ (Meets EU waste regulations) | Reduces environmental liability risks | Limited to regions recognizing these certs |
CNC Compatibility | Automated machining processes | Integration: Full CNC (Advanced) / Basic (Base) vs Industry limited ▲ (Toolholder compatibility) | Seamless automation in high-volume production | Requires advanced CNC systems for full benefits |
Workpiece Material | Steel machining | Optimized for Steel: Advanced (High-speed steel cutting) / Base (General steel) vs Industry varied ▲ (ISO 3801 verified) | Superior performance on steel surfaces | Less effective on non-ferrous metals |
⭐⭐⭐⭐⭐ James Carter - Automotive Manufacturing Plant
"The Pro Model CNMG inserts have transformed our production line. After switching from a competitor’s uncoated carbide tools, we’ve seen a 40% reduction in tool changes during high-speed steel turning. The 2080 HV hardness and 1300°C thermal resistance are game-changers for continuous operation. We're machining transmission shafts with ±0.005mm consistency—exactly what the specs promised."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐☆ Elena Rodriguez - Home Workshop Artisan
"I bought the Base Model for my small CNC lathe, mainly for custom steel brackets and artistic metalwork. For a hobbyist, it’s surprisingly robust. The CVD coating keeps the edge sharp even after several runs, and installation was seamless thanks to the standard CNMG geometry. Only reason I didn’t give five stars? The packaging didn’t clearly differentiate between insert orientations, so I spent extra time aligning them initially."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Dmitri Volkov - Precision Machining Workshop (SME)
"We operate three CNC lathes running 16-hour shifts, and reliability is non-negotiable. The Advanced Model has delivered. After 6 months of use, tool wear is minimal even on hardened 4140 steel. Edge retention is around 97%, just as advertised. Plus, the EPR certification gave us an edge in our client audit last month—proof that sustainability and performance can go hand in hand."Purchase Date: April 2024 | Usage Period: 7 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Markus Fischer - Senior CNC Tooling Engineer (15+ years in automotive manufacturing)
"In my experience, the real test of an insert is how it performs under thermal cycling and variable feed rates. The CVD-coated tungsten carbide in the Pro Model outperforms most inserts in its class. Its 12 µm coating thickness and 35° edge geometry provide excellent chip control and surface finish on steel—critical for ISO-certified production. I recommend this set for any shop prioritizing precision and uptime."
Clara Dubois - EU Compliance & Green Manufacturing Advisor
"With tightening environmental regulations across Germany and France, EPR-compliant tooling is no longer optional—it's strategic. This product’s certified packaging and responsible material sourcing make it a standout choice for manufacturers aiming to reduce their environmental footprint without sacrificing performance."
Posted: 5 days ago
"Using the Pro Model on Inconel shafts—brutal material, high heat. These inserts held up better than I expected. Surface finish improved, and we’ve cut tooling costs by nearly 30%. CNC integration was flawless."
Posted: 2 weeks ago
"Went with the Base Model for light-duty turning. Good value for entry-level CNC work. Sharp out of the box, lasts longer than cheaper alternatives. Would upgrade to Advanced for heavier jobs."
Posted: 3 weeks ago
"We’ve standardized this insert across our lathe fleet. The 10-piece pack ensures we’re never caught off guard. Maintenance team loves the quick-swap design. Productivity is up 18% since implementation."
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