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Internal Mixers
  • 110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer
  • 110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer
  • 110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer
  • 110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer
  • 110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer
  • 110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer
110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer

110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer

  • >= 1 Sets
    $25,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Material Processing: The 110L Intermeshing Rubber Dispersion Kneader is designed for efficient dispersion and kneading of rubber, plastic, and other industrial materials, ensuring uniform mixing under high pressure and temperature conditions.
  • Precision Control: Equipped with an advanced control panel, it allows operators to monitor and adjust parameters such as temperature, pressure, and mixing speed for consistent quality output.

Key features

  • 1. Material Technology

    • With a corrosion-resistant metal body, you can ensure durability in harsh industrial environments. The robust construction is designed to withstand prolonged exposure to chemicals and high pressures, outperforming standard steel models in longevity.

  • 2. Interactive Design

    • With a multi-function control panel featuring programmable presets, you can customize mixing cycles to suit diverse material processing needs. The intuitive interface reduces operational errors by 40% compared to manual systems*.

  • 3. Performance Parameters

    • With a 110L capacity and high-speed intermeshing rotor, you can achieve rapid and uniform dispersion of rubber compounds. Processes up to 500kg/h*, making it ~30% faster than traditional kneaders*.

  • 4. Scenario Solutions

    • With its heavy-duty design optimized for continuous operation, you can meet commercial-scale demands without downtime. Ideal for high-volume rubber, plastic, or metal processing in industrial settings.

  • 5. Certification Standards

    • With construction meeting ISO safety and durability standards, you can ensure compliance with global industrial regulations. The design prioritizes operator safety through ergonomic controls and visible warning systems.

Product details

110L Intermeshing Rubber Dispersion Kneader/ Internal Mixer

The 110L Intermeshing Rubber Dispersion Kneader/Internal Mixer is a robust industrial machine designed for high-capacity material processing. Built with heavy-duty metal construction and a safety-oriented blue-orange color scheme, it features a central rotating drum, customizable hoses, and an advanced control panel. Ideal for rubber compounding, plastic extrusion, and metal processing, this machine combines precision engineering with customizable capabilities to meet diverse industrial demands.

Technical specifications

FeatureSpecificationBenefit
MaterialStainless steel frame, corrosion-resistant alloy rotorDurable construction for harsh environments
Capacity110LHigh-volume processing for large batches
Rotor DesignIntermeshing twin rotorsUniform dispersion and efficient mixing
Control SystemDigital display with programmable settingsPrecise temperature/pressure control
Hydraulic Pressure20 MPaHigh-pressure processing capability
Safety FeaturesColor-coded panels (blue/orange)Enhanced visibility and safety compliance
Warranty1 yearComprehensive coverage for peace of mind

Customization guide

Adjustable rotor speed (0–40 rpm), pressure settings (up to 20 MPa), and hose configurations allow customization to meet specific material processing needs.

Get inspired

With its 110L capacity and intermeshing rotor design, this kneader ensures consistent dispersion in rubber compounding. The customizable hoses and advanced control system make it adaptable for plastic extrusion or metal alloy blending.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity110L110L110L
Max Pressure20 MPa25 MPa (+25%)30 MPa (+50%)
Rotor Speed0–40 rpm0–50 rpm (+25%)0–60 rpm (+50%)
Control SystemBasic digitalTouchscreen + PIDAI-driven + IoT
Warranty1 year2 years3 years

Supplier's note

  1. Three Technical Breakthroughs:

    • Intermeshing Rotor Design: Achieves 20% faster mixing speed than traditional models, ensuring uniform dispersion in rubber processing.
    • High-Pressure Hydraulic System: The Pro Model’s 30 MPa rating triples the industry standard, enabling safe handling of high-viscosity materials like reinforced composites.
    • AI-Driven Control: The Pro’s IoT integration allows real-time monitoring and predictive maintenance, reducing downtime by 30%.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium workshops requiring standard rubber/plastic processing.
    • Advanced Model: Suitable for mid-scale manufacturers needing enhanced precision (e.g., medical-grade rubber production).
    • Pro Model: Best for high-volume industrial applications (e.g., automotive tire manufacturing) where extreme pressure and AI automation are critical.

With the Pro Model’s 30 MPa pressure capability, you can process ultra-tough materials like carbon fiber composites. The Advanced Model’s touchscreen control simplifies setup for operators with minimal training. Choose wisely based on your material type and production scale!

Frequently asked questions

  • What industries is the 110L Intermeshing Rubber Dispersion Kneader best suited for?

  • How do I clean the rotor of the 110L Rubber Dispersion Kneader after material processing?

  • Why is the 110L Kneader constructed with heavy-duty metal and bright blue accents?

  • Can the 110L Kneader’s hoses and pipes be customized for different rubber blends?

  • Is the 110L Internal Mixer ISO-certified for rubber processing safety?

  • What temperature and pressure ranges does the 110L Rubber Dispersion Kneader support?

  • Does the 110L model come with a digital control panel for real-time monitoring?

  • What warranty and after-sales support does the 110L Rubber Kneader offer?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Capacity (Liters)Large-scale rubber compoundingIndustry Standard: 80L
Our Base: 100L (▲1)
Our Advanced: 110L (▲2)		▲2: 110L Advanced handles bulk production efficiently (ISO 1043-1 verified).Higher capacity models require larger floor space and investment.
Noise Level (dBA)Noise-sensitive environmentsIndustry Standard: 90 dBA (louder than a lawnmower)
Our Base: 85 dBA (▲1)
Our Advanced: 80 dBA (▲2)		▲2: Advanced model meets OSHA standards for quiet operation (ISO 3744).Quieter models may have slightly slower processing speeds.
Material CompositionHarsh chemical environmentsIndustry Standard: Basic carbon steel
Our Base: Stainless Steel (ASTM A240)
Our Advanced: Corrosion-resistant alloy (ASTM A240 + EN 10088)		▲2: Advanced alloy withstands 50+ chemical exposures (ASTM D543).Advanced materials increase upfront cost by ~20%.
Control SystemAutomated factoriesIndustry Standard: Manual controls
Our Base: Semi-Automatic (PID regulation)
Our Advanced: Fully Automated (PLC + IoT monitoring)		▲2: Advanced model reduces human error via real-time data (ISO 13849-1).Automation requires specialized operator training.
Warranty PeriodLong-term industrial useIndustry Standard: 1 year
Our Base: 2 years (▲1)
Our Advanced: 3 years (▲2)		▲2: Extended warranty covers hydraulic system failures (ASTM F1921).Longer warranties may limit customization options.
**Energy Efficiency (kW/h)Energy-conscious facilitiesIndustry Standard: 50 kW/h
Our Base: 45 kW/h (▲1)
Our Advanced: 40 kW/h (▲2)		▲2: Advanced model cuts energy costs by 20% (IEC 60034-30-1).Energy-efficient designs have higher initial R&D costs.

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