With PDC cutting edges made of polycrystalline diamond compact (PDC), achieve superior hardness and wear resistance compared to traditional tungsten carbide bits*.
The flanged cylindrical body ensures secure mounting on drilling rigs, enabling stable operation even under high torque*.
Forged alloy steel construction withstands extreme pressures, delivering up to 30% faster penetration in hard rock formations*.
Engineered for underground mining applications, it ensures reliable performance in high-moisture and corrosive environments*.
Constructed with materials compliant to mining safety regulations, ensuring operational reliability in regulated environments*.
The 13mm PDC Conical Cutter is a precision-engineered mining tool designed for drilling and cutting in harsh underground environments. Crafted from high-strength alloy steel and featuring a polycrystalline diamond compact (PDC) tip, this cutter combines durability, sharpness, and corrosion resistance. Its conical design and flanged body enable secure mounting on drilling equipment, ensuring reliable performance in coal mining and similar applications.
Feature | Specification | Application Scenario |
---|---|---|
Material | Alloy steel, steel, PDC-coated tip | Drilling hard coal seams, abrasive rock |
Size | 13mm diameter | Precision cutting in confined spaces |
Coating | PDC (Polycrystalline Diamond Compact) | High-abrasion environments |
Process | Forged construction | Heavy-duty industrial applications |
Warranty | 1-year standard, 3-month replacement | Long-term operational reliability |
Adjustable parameters such as tip angle (5°–15°), flange dimensions, and PDC coating thickness can be tailored to meet specific drilling requirements, such as varying rock hardness or equipment compatibility.
With its sharp PDC tip and robust alloy steel body, this cutter is ideal for miners seeking reliable performance in demanding underground operations. Whether drilling through dense coal seams or navigating abrasive rock formations, this tool ensures precision and longevity.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
PDC Coating Thickness | 1.2mm | +20% (1.44mm) | +40% (1.68mm) |
Impact Resistance | 1,200 N | +25% (1,500 N) | +50% (1,800 N) |
Service Life | 100 hours | +30% (130 hours) | +60% (160 hours) |
Key Technical Breakthroughs:
Version Selection Guide:
With the Pro Model’s PDC coating, you can drill through abrasive coal 40% faster than traditional tungsten carbide tools. Pair its enhanced hardness with forged alloy steel for unmatched reliability in extreme conditions.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Harsh mining environments with abrasives | Industry: Carbon Steel (ASTM A36) | Base: Alloy Steel (ASTM A387 Grade 11) ▲ | Advanced: PDC Composite (ISO 13399-1) ▲▲ |
(Industry Standard) | (Enhanced hardness vs. carbon steel) | (Superior wear resistance for extreme conditions) | ||
Reduced tool wear in abrasive rock formations | Best for prolonged use in hard-rock mining | |||
Cost-effective upgrade | Higher upfront cost due to PDC coating |
| Durability/Longevity | Continuous drilling in hard rock | Industry: 100 hours (ISO 13399-1) | Base: 150 hours ▲ (ASTM F2992) | Advanced: 250 hours ▲▲ (Same standard) |
| | | (Baseline tool life) | (Forging process improves fatigue resistance) | (PDC composite reduces micro-fractures) |
| | | | 50% longer lifespan than industry norms | 2.5x longer lifespan for critical operations |
| | | | Moderate price increase | Requires specialized maintenance protocols |
| Precision/Cutting Performance | Tight spaces & exact hole placements | Industry: ±0.5mm tolerance (ISO 2768-mk) | Base: ±0.3mm ▲ (Same standard) | Advanced: ±0.1mm ▲▲ (ISO 10360) |
| | | (Standard for rough drilling) | (Precision grinding improves alignment) | (Laser-machined edges for micron accuracy) |
| | | | Suitable for mid-tier mining drills | Ideal for precision applications like tunnel boring |
| | | | Slightly heavier than Advanced | Requires advanced machinery compatibility |
| Weight/Portability | Portable drilling in underground mines | Industry: 2.5kg (ISO 10218-1) | Base: 2.2kg ▲ (Optimized forging) | Advanced: 2.0kg ▲▲ (Lightweight alloy) |
| | | (Standard for handheld tools) | (12% weight reduction) | (20% lighter via advanced alloy) |
| | | | Easier manual handling | Best for ergonomic use over long shifts |
| | | | Slightly reduced rigidity | Higher cost for lightweight alloy |
| Warranty Period | Long-term operational needs | Industry: 6 months (Standard) | Base: 1 year ▲ (Enhanced QC) | Advanced: 3 years ▲▲ (Extended warranty) |
| | | (Typical industry coverage) | (Double industry standard) | (Triple coverage for critical components) |
| | | | Confidence for mid-term projects | Peace of mind for high-value equipment |
| | | | Limited to base specifications | Requires proof of maintenance records |
| Corrosion Resistance | Moisture-prone environments | Industry: 200h salt spray (ASTM B117) | Base: 300h ▲ (Zinc-plated) | Advanced: 500h ▲▲ (PDC coating) |
| | | (Basic protection) | (Zinc layer prevents rust) | (PDC coating repels chemicals) |
| | | | Suitable for dry or moderate humidity | Withstands acidic mine atmospheres |
| | | | Minimal maintenance required | Coating may chip during heavy impacts |
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