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  • 2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
  • 2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
  • 2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
  • 2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
  • 2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
  • 2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing
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2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing

  • >= 1 Sets
    $4,399

Customization:

Customized logo(Min.Order: 10 pieces)
Customized packaging(Min.Order: 10 pieces)
Graphic customization(Min.Order: 10 pieces)

2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Ultrasonic Wire Splicing: Utilizes 2000W ultrasonic technology for precise and efficient splicing of wire harnesses, ensuring strong, durable connections.
  • Programmable Control: Features a digital display and keypad for customizable settings, enabling automation of splicing processes and task-specific adjustments.

Key features

  • 1. Robust Metal Construction for Industrial Durability

  • With a corrosion-resistant metal body, ensure long-lasting performance in demanding manufacturing environments. The sturdy design is ~20% more durable than traditional plastic-bodied models*, making it ideal for continuous commercial use.

  • 2. Programmable Interface for Customized Splicing

  • With a digital touchscreen and multi-program presets, customize splicing parameters for different wire types and thicknesses. Achieve setups 30% faster than non-programmable models*, streamlining workflows for varied cable manufacturing needs.

  • 3. 2000W Power Output with Lightweight Portability

  • Deliver high-speed splicing performance at 2000W while weighing just 0.5kg—30% lighter than competitors*. This balance of power and portability enables efficient use in both workshop and on-site applications.

  • 4. Commercial-Grade Reliability for High-Volume Tasks

  • Engineered for continuous operation, handle up to 50% more daily splicing tasks than home-grade devices*. The compact design ensures space efficiency without compromising output quality.

  • 5. ISO-Certified Safety Compliance

  • Complies with ISO safety standards, featuring emergency stop buttons and thermal protection. Meets 50% more safety protocols than non-certified alternatives*, prioritizing operator safety in industrial settings.

Product details

2000W Ultrasonic Machine Cable Manufacturing Equipment for Efficient Wire Harness Splicing

The 2000W Ultrasonic Machine Cable Manufacturing Equipment is a compact, high-performance solution for efficient wire harness splicing. Designed for industrial use, it combines durable metal construction with programmable controls to ensure precision and adaptability. Its lightweight (0.5kg) design and safety-focused features make it ideal for manufacturing environments requiring reliability and ease of integration.

Technical specifications

FeatureSpecificationApplication Scenario
Power Output2000WHigh-speed splicing of multiple wire types
MaterialSteel & aluminum alloyWithstands heavy industrial use
Control SystemProgrammable keypad with digital displayCustomized settings for diverse tasks
Safety FeaturesEmergency stop button, thermal protectionPrevents accidents in high-temperature operations
Weight0.5kgPortable setup for flexible workspace use

Customization guide

Adjustable parameters include splicing temperature, ultrasonic frequency, and cycle timing to meet specific wire material requirements (e.g., copper, aluminum, or composite cables). The compact design allows for space optimization in confined manufacturing areas.

Get inspired

Combine precision and efficiency with this ultrasonic machine. Ideal for automotive wiring, electronics assembly, or aerospace component manufacturing, it ensures clean, durable splices while reducing downtime.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Power Output1800W2000W (+11%)2200W (+22%)
Weight0.8kg0.5kg (-37.5%)0.4kg (-50%)
Control SystemBasic keypadProgrammable UIIoT-enabled
Safety FeaturesStandardThermal sensorsDual safety locks

Supplier's note

  1. Technical Breakthroughs:

    • Programmable Control: The Advanced and Pro models allow real-time adjustments to splicing parameters, reducing errors by 40% compared to manual systems.
    • Lightweight Design: The Pro model’s 0.4kg weight enables portable use in field repairs, while the Base model prioritizes cost-effectiveness for small workshops.
    • Enhanced Safety: The Pro’s dual safety locks and thermal sensors exceed ISO 13849-1 standards, ensuring safe operation even in harsh environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale workshops or low-volume production (e.g., prototyping).
    • Advanced Model: Perfect for mid-sized manufacturers needing programmable flexibility (e.g., automotive wiring).
    • Pro Model: Best for high-volume industrial use (e.g., aerospace or heavy machinery) requiring IoT integration and extreme durability.

With the Pro model’s 2200W output, you can splice heavy-gauge cables 20% faster than traditional models. Its lightweight design also reduces ergonomic strain during prolonged use. Pair its IoT capabilities with remote monitoring tools to streamline quality control.

Frequently asked questions

  • Which ultrasonic machine model is best for small-scale wire harness production?

  • How do I clean the ultrasonic welding head after daily use?

  • Why is metal construction preferred in ultrasonic cable equipment?

  • Can this machine be programmed for different cable materials?

  • Is the equipment CE-certified for industrial use?

  • What’s the recommended maintenance schedule for optimal performance?

  • Does the 2000W power handle heavy-duty cable splicing?

  • Can the machine integrate with automated production lines?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Ultrasonic Cable SplicerWire harness assembly, automotive manufacturing2000W power output (IEC 60950-1 compliant)
0.5kg lightweight (ISO 9001)
Industry Standard: 1500WOur Advanced: 2500W (▲33%)
Fast splicing (43 dBA quieter than manual tools)
Compact for portability
Higher energy consumption vs manual tools
Automated Control UnitIndustrial automation, roboticsProgrammable via keypad (ASTM F739 compliant)
Steel chassis (EN 10025)
Our Base: 10 pre-set programsOur Advanced: 50+ custom programs (▲400%)
Real-time monitoring (ISO 13849-1)
Robust durability
Requires technical training for setup
Compact ProcessorLimited-space workshops, aerospaceCylindrical design (0.3m³ footprint, ISO 3801)
Orange safety coating (ASTM D543)
Industry Standard: 0.5m³Our Base: 0.3m³ (▲40% space savings)
EMI-resistant (IEC 61000-4-3)
Emergency stop button (EN ISO 13850)
Lower throughput capacity vs larger units
Manual Splicing ToolLow-volume repairs, prototyping1.2kg lightweight (ISO 204) handheld
Ergonomic grip (ANSI/HFES 100-2007)
Cost-effective (▲ Industry Standard: $500Our Base: $350)
No power dependency
Slow splicing speed (▲ Our Advanced: 3x faster ultrasonic models)
Industrial Welding MachineHeavy-duty cable joining, power plants3000W output (IEC 60974-1)
Durable aluminum alloy frame (ASTM B221)
Our Advanced: 4000W (▲33%)
High-temperature resistance (up to 120°C)
Weld strength (ASTM D1761)
Requires ventilation due to fumes
Safety-Featured ProcessorHazardous environments, chemical plantsExplosion-proof casing (IECEx 60079-0)
Chemical-resistant coating (ASTM F739, 30min+ exposure)
Industry Standard: IP54Our Advanced: IP67 (▲40% ingress protection)
Emergency shutdown (EN 60204-1)
Low noise (43 dBA)
Higher upfront cost vs standard models

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