Material Composition | High-volume gaming controller production | ▲ Industry Standard: Standard plastic (ABS) with 5% glass filler ▲▲ Our Base: HDPE + 10% glass filler (ISO 10993) ▲▲▲ Our Advanced: Steel alloy (S45C) core + P20 steel cavity (ASTM A276) | Base: 30% better thermal stability than ABS; Advanced: 50% higher tensile strength | Base: 15% higher wear over 10k cycles; Advanced: 40% cost premium vs. Base |
Manufacturing Process | Complex part production | ▲ Industry Standard: Basic injection molding (ISO 2768-m) ▲▲ Our Base: Precision molding (±0.05mm tolerance) ▲▲▲ Our Advanced: Hybrid injection + die casting (ISO 17025) | Base: 20% fewer defects; Advanced: Enables intricate designs like star patterns | Base: 10% slower cycle time; Advanced: Requires specialized tooling |
Surface Finish | Aesthetic components | ▲ Industry Standard: Ra 1.6 μm polishing ▲▲ Our Base: Electrolytic polish (Ra 0.8 μm) ▲▲▲ Our Advanced: Diamond polish (Ra 0.4 μm) | Base: 50% smoother finish; Advanced: Mirror-like finish for customization | Base: 20% higher tooling cost; Advanced: 3x polishing time |
Mould Durability | Long-run production | ▲ Industry Standard: 10k cycles lifespan ▲▲ Our Base: 20k cycles (ISO 13314) ▲▲▲ Our Advanced: 30k+ cycles (ASTM F42) | Base: 50% longer lifespan; Advanced: 3x industry standard durability | Base: 25% heavier maintenance; Advanced: 60% higher upfront cost |
Shaping Precision | Tight-tolerance parts | ▲ Industry Standard: ±0.2mm tolerance ▲▲ Our Base: ±0.05mm (ISO 2768-m) ▲▲▲ Our Advanced: ±0.01mm (ISO 10360) | Base: 75% less dimensional error; Advanced: Micro-precision for ergonomic grips | Base: 15% slower setup; Advanced: Requires expert calibration |
Cost Efficiency | Budget-conscious projects | ▲ Industry Standard: $500/unit ▲▲ Our Base: $600/unit (10% cheaper than competitors) ▲▲▲ Our Advanced: $1,200/unit (20% lower long-term costs) | Base: 20% lower defect-related costs; Advanced: 40% reduced downtime | Base: Higher per-unit cost for small batches; Advanced: High CAPEX barrier |