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3-in-1 Full-automatic Baby Diaper and Sanitary Napkin Raw Material Complete Production Line Absorbent Sap Paper Making Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Production: Designed to manufacture absorbent SAP paper cores for baby diapers and sanitary napkins through a fully integrated 3-in-1 process, including material feeding, lamination, and cutting.
  • PLC-Controlled Processing: Utilizes programmable logic controllers (PLC) for precise automation, ensuring consistent quality and efficiency in converting raw paper into finished product components.

Key features

  • 1. Advanced Material Technology

  • With advanced absorbent SAP paper technology, ensure optimal moisture retention and durability for baby diapers and sanitary napkins. This material outperforms traditional paper-based alternatives by maintaining structural integrity even under heavy use*.

  • 2. Interactive PLC-Controlled Design

  • With a PLC-controlled touchscreen interface and multi-program presets, easily switch between diaper and napkin production modes with a single touch. This automation reduces manual adjustments compared to traditional manual systems*.

  • 3. High-Performance Output Efficiency

  • With a 3-in-1 fully automated production process, achieve 30% faster output speeds than conventional standalone machines by integrating material handling, laminating, and finishing into one streamlined system*.

  • 4. Modular Scenario Adaptability

  • With a modular design, customize production parameters to suit both large-scale commercial demands and specialized product requirements (e.g., adjusting fabric thickness or absorbency levels for diapers vs. napkins). This flexibility surpasses fixed-design competitors*.

  • 5. EU Compliance Certification

  • Certified to EU Machinery Directive 2006/42/EC, ensuring adherence to rigorous safety and quality standards. This certification provides peace of mind for manufacturers seeking regulatory compliance in European markets.

Product details

3-in-1 Full-automatic Baby Diaper and Sanitary Napkin Raw Material Complete Production Line Absorbent Sap Paper Making Machine

The 3-in-1 Full-automatic Baby Diaper and Sanitary Napkin Raw Material Production Line is a high-capacity, modular machine designed for manufacturing absorbent SAP paper-based products. Certified to 2006/42/EC standards, it integrates PLC automation, laminating technology, and customizable processing to streamline production of diapers, napkins, and similar hygiene products.

Technical specifications

FeatureSpecificationBenefit
Material HandlingLarge roll feeding with precision rollersEnsures smooth, consistent material flow
Processing CorePLC-controlled laminating/SAP integrationPrecision layering for uniform absorption
Automation LevelReal-time monitoring via PLC systemReduces downtime and human error
Safety FeaturesFull enclosure with safety barriersISO-compliant operator protection
CustomizationModular design for material/speed adjustmentsAdapts to production volume changes

Customization guide

Adjustable parameters include material thickness (0.1–2mm) and production speed (50–70m/min) to meet specific output demands. The modular design allows swapping of processing sections for napkin vs. diaper configurations.

Get inspired

With its 3-in-1 versatility, this machine enables manufacturers to produce diapers, sanitary napkins, and absorbent pads on a single platform. The PLC system ensures consistent quality, while the modular design reduces downtime during product line changes.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed50m/min+15% (57.5m/min)+30% (65m/min)*
Automation LevelManual adjustmentsSemi-automatedFully automated
Material Capacity500kg/h600kg/h700kg/h

Supplier's note

  1. Key Technical Breakthroughs:

    • PLC Integration: Enables real-time adjustments to temperature and pressure, reducing waste by 20% compared to manual systems.
    • Modular Design: Allows rapid reconfiguration between diaper and napkin production (e.g., switching core material layers in minutes).
    • Safety Compliance: 2006/42/EC certification ensures EU-standard safety protocols for high-speed machinery.
  2. Version Selection Guide:

    • Base Model: Ideal for SMEs needing entry-level production (e.g., small-scale napkin manufacturing).
    • Advanced Model: Suitable for mid-sized manufacturers requiring semi-automated workflows (e.g., seasonal diaper production).
    • Pro Model: Best for large-scale operations demanding 24/7 output (e.g., multinational hygiene product brands).

With the Pro Model’s 700kg/h capacity, you can meet peak demand while maintaining 99.5% product consistency. Its fully automated PLC system eliminates manual intervention, reducing labor costs by 30%. For eco-conscious brands, the Advanced Model’s energy-efficient rollers cut power consumption by 15% versus traditional lines.

Frequently asked questions

  • Which model of the 3-in-1 diaper and napkin production line suits small-scale manufacturing operations?

  • How do I maintain the frothing nozzle equivalent in the diaper SAP paper making machine?

  • Paper vs Non-Woven Fabric: Which raw material is better for baby diapers in this production line?

  • Can the 3-in-1 production line be customized for eco-friendly absorbent materials?

  • Is the material handling system in this diaper production line FDA-approved?

  • What automation features make this production line efficient for high-volume diaper manufacturing?

  • Can this machine handle both baby diapers and sanitary napkins on the same production line?

  • What safety features does the diaper raw material production line include?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material Handling CapacityHigh-volume diaper/napkin productionIndustry Standard: 300kg rolls (ISO 9001)
Our Base: 500kg rolls (ISO 9001 + CE)
Our Advanced: 1000kg rolls (ISO 9001 + CE + 2006/42/EC)▲▲
▲ Base: 67% higher capacity than industry standard.
▲▲ Advanced: Doubles Base capacity for bulk production.
Industry Standard: Limited to smaller batches.
Advanced: Requires larger facility space.
Automation LevelFactory automation, 24/7 operationIndustry Standard: Basic PLC controls
Our Base: Advanced PLC with touchscreen interface▲
Our Advanced: AI-driven adaptive controls▲▲
▲ Base: Reduces manual intervention by 40%.
▲▲ Advanced: Self-optimizes for material type (e.g., paper vs. SAP).
Industry Standard: Frequent human oversight needed.
Advanced: Higher upfront cost.
Processing SpeedMass production linesIndustry Standard: 50m/min (ISO 3801)
Our Base: 70m/min▲
Our Advanced: 100m/min▲▲ (ISO 3801 + 2006/42/EC)
▲ Base: 40% faster than industry standard.
▲▲ Advanced: Cuts production time by 30% for napkins/diapers.
Industry Standard: Slower for high-demand orders.
Advanced: Requires specialized maintenance.
Safety FeaturesIndustrial environmentsIndustry Standard: Basic guardrails
Our Base: Emergency stop + light curtains▲
Our Advanced: Real-time hazard detection▲▲
▲ Base: 30% fewer accidents reported.
▲▲ Advanced: Predictive maintenance alerts (ISO 13849-1).
Industry Standard: Higher risk of operator injury.
Advanced: Complex setup process.
Customization FlexibilityDiverse product lines (diapers/napkins)Industry Standard: Fixed configuration
Our Base: Adjustable rollers (ISO 5296)▲
Our Advanced: Modular sections for on-demand upgrades▲▲
▲ Base: Switches between diaper/napkin modes in 15 mins.
▲▲ Advanced: Adds/removes processing modules in 30 mins.
Industry Standard: Inflexible for seasonal demand shifts.
Advanced: Higher initial investment.
Noise LevelUrban factories, shared facilitiesIndustry Standard: 85 dB(A) (OSHA)
Our Base: 75 dB(A)▲ (ISO 4871)
Our Advanced: 65 dB(A)▲▲ (ISO 4871 + 2006/42/EC)
▲ Base: 12% quieter than industry standard.
▲▲ Advanced: 24/7 operation permissible in residential zones.
Industry Standard: Noise complaints in urban areas.
Advanced: Heavier insulation adds weight.

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