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Reactors
  • 400L Continuous Stirred tank Cstr Nitration Reactor (cstr)
  • 400L Continuous Stirred tank Cstr Nitration Reactor (cstr)
  • 400L Continuous Stirred tank Cstr Nitration Reactor (cstr)
  • 400L Continuous Stirred tank Cstr Nitration Reactor (cstr)
  • 400L Continuous Stirred tank Cstr Nitration Reactor (cstr)
  • 400L Continuous Stirred tank Cstr Nitration Reactor (cstr)
400L Continuous Stirred tank Cstr Nitration Reactor (cstr)

400L Continuous Stirred tank Cstr Nitration Reactor (cstr)

  • 1 - 1 Sets
    $7,500
  • 2 - 2 Sets
    $7,300
  • >= 3 Sets
    $7,100

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
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400L Continuous Stirred tank Cstr Nitration Reactor (cstr)

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Continuous Nitration Processing: Designed for efficient nitration reactions in chemical synthesis, enabling steady-state operations for consistent product quality.
  • Semi-Automatic Control: Features programmable temperature regulation and stirring mechanisms to optimize reaction conditions with minimal manual intervention.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With a corrosion-resistant stainless steel body, this 400L CSTR Nitration Reactor ensures durability in harsh chemical environments, such as nitric acid exposure. This material outperforms standard carbon steel reactors in longevity and safety*.

  • 2. Semi-Automatic Interactive Design

    • With a semi-automatic control system featuring touchscreen presets, operators can streamline nitration processes with minimal manual intervention, reducing setup time by up to 25% compared to fully manual models*.

  • 3. High-Capacity Continuous Performance

    • With a 400L capacity and optimized stirring system, this reactor maintains consistent mixing for continuous nitration reactions, enabling 20% faster batch turnover than traditional batch reactors*.

  • 4. Industrial Scenario Adaptability

    • Designed for 24/7 commercial use, this reactor supports uninterrupted nitration processes critical for pharmaceutical or chemical manufacturing, minimizing downtime in high-demand settings*.

  • 5. Compliance with Safety Standards

    • Certified to meet ASME and ISO safety standards, this reactor guarantees secure operation in regulated environments, exceeding basic compliance requirements for chemical processing equipment*.

Product details

400L Continuous Stirred tank Cstr Nitration Reactor (cstr)

The 400L Continuous Stirred Tank Reactor (CSTR) is designed for nitration processes, offering semi-automatic control for precise reaction management. Built with corrosion-resistant materials and robust temperature regulation, it supports medium-scale chemical synthesis in pharmaceuticals, agrochemicals, and specialty chemicals.

Technical specifications

FeatureSpecificationApplication Scenario
Reactor TypeContinuous Stirred Tank (CSTR)Nitration, esterification, polymerization
Capacity400LMedium-volume batch or continuous processes
Automation LevelSemi-automaticProcess control via manual input with automated monitoring
MaterialStainless Steel 316LCorrosion resistance in harsh chemical environments
Temperature Range-20°C to 250°CWide thermal adaptability for exothermic/endothermic reactions
Agitator Speed0–500 RPMAdjustable mixing intensity for uniform reaction

Customization guide

Adjustable parameters include stirring speed, temperature setpoints, and pressure limits to meet specific process requirements. For example, reduce RPM for gentle mixing in sensitive reactions or increase temperature thresholds for high-heat nitration steps.

Get inspired

With its 400L capacity and precise semi-automatic controls, this reactor is ideal for scaling up nitration processes while maintaining safety and efficiency. Its corrosion-resistant material ensures durability in aggressive chemical environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Automation LevelManualSemi-automaticFully automatic
MaterialStainless Steel 304Stainless Steel 316L316L + PTFE Coating
Temperature Range0–200°C-20–250°C-30–300°C
Pressure Rating10 bar15 bar20 bar

Supplier's note

  1. Three Technical Breakthroughs:

    • Advanced Temperature Control: The Pro model’s expanded -30–300°C range enables precise management of exothermic nitration reactions.
    • Corrosion Resistance: 316L stainless steel (Advanced/Pro) outperforms 304 by 40% in acid resistance, extending equipment lifespan.
    • Safety-First Design: The Pro’s PTFE coating reduces material adhesion, minimizing contamination risks in high-purity processes.

  2. Optimal Version Selection:

    • Base Model: Suitable for small-scale labs or low-pressure applications where manual intervention is preferred.
    • Advanced Model: Ideal for medium-scale production requiring semi-automation and corrosion resistance (e.g., pharmaceutical intermediates).
    • Pro Model: Best for industries demanding full automation (e.g., agrochemicals) and extreme conditions, such as high-temperature nitration of explosives.

With the Pro model’s triple-certified chemical resistance (ASTM F746-19), users can safely handle concentrated nitric acid while maintaining 20% faster reaction cycles than traditional models. Pair this with its PTFE coating to ensure zero material leaching, delivering consistent product quality.

Frequently asked questions

  • Which CSTR reactor is best suited for continuous nitration processes in chemical manufacturing?

  • What industries is the 400L CSTR nitration reactor best suited for?

  • How do I clean and maintain the 400L CSTR nitration reactor after nitration?

  • Can the reactor be customized for specific nitration requirements?

  • Is the reactor’s material FDA/CE-certified for chemical processing?

  • What safety features does the 400L CSTR reactor include for nitration?

  • How does the semi-automatic operation improve efficiency compared to manual reactors?

  • What distinguishes the 400L CSTR reactor from batch-style nitration systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Reactor TypeContinuous chemical synthesisIndustry: Batch Reactors ▲ Our Base: CSTR (ISO 9001 compliant) ▲ Advanced: CSTR + PID control (IEC 62551)Continuous operation reduces downtime; uniform mixing for precise reactionsHigher energy consumption; requires skilled operators
CapacityMedium-to-large-scale productionIndustry: 200L ▲ Base: 400L (ASME BPVC Section VIII) ▲ Advanced: 800L (ISO 285)Scalable for industrial demands; meets ISO standardsLarger footprint; higher energy use for Advanced models
Automation LevelAutomated chemical plantsIndustry: Manual ▲ Base: Semi-automatic (PLC-based) ▲ Advanced: Fully automatic (IEC 61131-3)Reduces labor costs; precision control for complex processesHigher maintenance costs; requires IT infrastructure for Advanced models
MaterialCorrosive environments (e.g., nitration)Industry: Carbon Steel ▲ Base: SS 316 (ASTM A276) ▲ Advanced: Duplex SS (ASTM A890)Enhanced corrosion resistance; withstands harsh chemicalsHigher material costs for Advanced models
Safety FeaturesHazardous chemical reactionsIndustry: Basic pressure relief ▲ Base: Overpressure valve + sensors (CE) ▲ Advanced: Real-time leak detection (ATEX Zone 1)Meets global safety standards; minimizes operational risksComplex installation for Advanced systems; higher upfront cost
Compliance StandardsRegulated industries (pharma/food)Industry: Basic local codes ▲ Base: ISO 9001/API 510 ▲ Advanced: ISO 9001/API 510 + FDA (21 CFR 111)Wider regulatory acceptance; FDA compliance for Advanced modelsCostly certifications for Advanced models

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