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  • 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug
  • 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug
  • 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug
  • 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug
  • 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug
  • 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug
4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug

4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug

$19.99-$39.99/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo(Min.Order: 500 pieces)
Customized packaging(Min.Order: 500 pieces)
Graphic customization(Min.Order: 500 pieces)

4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High Voltage Power Distribution: Designed to handle high current loads (up to 200A) for efficient power distribution in automotive and industrial systems, supporting applications like electric vehicle (EV) battery management and heavy machinery.
  • Rugged Connectivity Solutions: Features a waterproof (IP67-rated) plastic shell and metal contacts, ensuring reliable performance in harsh environments with resistance to moisture, dust, and mechanical stress.

Key features

  • 1. Corrosion-Resistant Metal Contacts & Durable Plastic Shell

  • With a combination of corrosion-resistant metal contacts and rugged plastic housing, you can ensure reliable performance in harsh automotive and industrial environments. The metal ensures optimal conductivity, while the reinforced plastic withstands extreme temperatures and mechanical stress.

  • 2. Secure Locking Mechanisms for Vibration-Proof Connections

  • With integrated locking latches or screws, you can prevent accidental disconnections in high-vibration settings like automotive systems. This design outperforms non-locking connectors in demanding applications.

  • 3. High Current Capacity for Heavy-Duty Power Distribution

  • With rated currents up to 200A, you can handle high-power applications, such as electric vehicle battery systems, offering 2-3x higher capacity than standard connectors*.

  • 4. IP67 Waterproof & Dustproof Protection

  • With an IP67 rating, you can deploy these connectors in wet or dusty environments, ensuring continuous operation without internal damage. This surpasses basic waterproofing found in non-rated connectors.

  • 5. Modular Design for Customized Automotive Solutions

  • With straight/right-angle orientations and scalable configurations, you can adapt to diverse automotive and PCB mounting needs, reducing the need for multiple connector types.

Product details

4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector PDU Power Connector Plastic Shell Electric Vehicle Plug

The 4Pin Panel Mount High Voltage Distribution Box Battery PAK Connector is engineered for high-performance power distribution in automotive and industrial applications. With a rugged plastic shell and metal contacts, it combines durability, waterproofing (IP67), and high current handling (up to 200A) to ensure reliable connectivity in harsh environments. Its modular design and configurable orientations (straight/right angle) enable seamless integration into EV systems, battery management setups, and PCB assemblies.

Technical specifications

FeatureSpecificationBenefit
MaterialPlastic (nylon) housing + Metal contactsLightweight yet robust for vibration/shock resistance
IP RatingIP67 (dust/waterproof)Operates in wet/dusty environments
Rated Current25A–200A (configurable)Supports high-power applications like EVs
OrientationStraight or Right AngleAdapts to space-constrained layouts
Mechanical StabilityHigh (vibration-resistant design)Ensures secure connections under stress
Mounting TypeCable/Panel/PCB MountVersatile installation options

Customization guide

Adjustable parameters:

  • Pin Count/Configuration: Customize pin arrangements to match specific power distribution needs.
  • Current Rating: Select from 25A to 200A to align with system requirements.
  • Color Coding: Orange base with optional color bands for easy identification in complex systems.

Get inspired

With its IP67 rating and high-current capability, this connector is ideal for EV battery management systems, industrial robotics, and outdoor power distribution. Its modular design allows scalability, while the rugged build ensures reliability in extreme conditions.

Choose your model

ParameterBase Model (30A)Advanced Model (125A)Pro Model (200A)
Rated Current30A125A200A
Temperature Range-40°C to +85°C-40°C to +125°C-40°C to +150°C*
Vibration ResistanceMIL-STD-810GMIL-STD-810G +30%MIL-STD-810G +50%
Locking MechanismManual latchAuto-lock + magneticDual-safety lock

Supplier's note

  1. Technical Breakthroughs:

    • IP67 Protection: Enables operation in rain/splash zones without corrosion.
    • 200A Pro Model: Outperforms industry standards by 30% for high-power EV charging.
    • Modular Design: Reduces downtime by allowing quick pin reconfiguration.
  2. Optimal Version Selection:

    • Base Model (30A): Ideal for low-power automotive accessories or testing systems.
    • Advanced Model (125A): Best for mid-range EV battery packs and industrial machinery.
    • Pro Model (200A): Designed for heavy-duty applications like commercial EVs or high-voltage battery arrays. With its dual-safety lock and +150°C tolerance, it ensures zero failure in extreme scenarios.

Frequently asked questions

  • Which 4Pin High Voltage Distribution Box suits high-current automotive applications?

  • How do I clean and maintain a waterproof PDU Power Connector with IP67 rating?

  • Metal vs. Plastic in connectors: Which material is better for EV battery systems?

  • Can I customize the 4Pin Panel Mount Connector’s configuration for PCB mounting?

  • Is the Battery PAK Connector FDA-approved for medical equipment?

  • What makes these connectors suitable for vibration-heavy environments?

  • Can I use the 4Pin PDU Connector for marine or outdoor power systems?

  • How does the Electric Vehicle Plug ensure electrical safety during charging?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
High Current HandlingElectric Vehicle Power Distribution200A (IEC 60947-1) ▲▲
*(Industry: 100A
Base: 125A ▲Advanced: 200A)*
Waterproof RatingMarine/Automotive ElectronicsIP67 (IEC 60529)
*(Industry: IP65
Base: IP67Advanced: IP67 + corrosion resistance)*
Material CompositionIndustrial RoboticsMetal Contacts (Brass) + Plastic Housing (ASTM D638)
(Industry: Plastic-only)
Enhanced conductivity and durability vs plastic-only connectorsSlightly heavier than all-plastic alternatives
Mechanical StabilityAerospace Vibration-Prone SystemsWithstands 10G Vibration (MIL-STD-810H)
*(Industry: 5G
Base: 8G ▲Advanced: 10G)*
Mounting Type (Panel vs Cable)Fixed vs Portable EquipmentPanel Mount
(Industry: Limited to cable mount)
Secure fixation for permanent installations (e.g., EV battery packs)Less adaptable for retrofitting into existing systems
Orientation OptionsSpace-Constrained ElectronicsRight-Angle Design (IEC 60601-1)
(Industry: Straight-only)
Saves 40% space in tight enclosures (e.g., server racks)Higher cost for angled precision manufacturing

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