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  • 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor
  • 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor
  • 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor
  • 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor
  • 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor
  • 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor
5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor

5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor

  • >= 1 Sets
    $20,000

Customization:

Customized logo（Min.Order: 1 pieces）
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5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Emulsion Polymerization: Enables batch processing for creating prepolymerization compounds in large volumes (5000L/20000L capacities).
  • Semi-Automatic Control: Streamlines operations with programmable settings while allowing manual oversight for precision.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With corrosion-resistant stainless steel construction, ensure durability in harsh chemical environments during emulsion polymerization.*

  • 2. Semi-Automatic Interactive Design

    • With a semi-automatic control panel, easily adjust parameters via multi-program presets for precise polymerization control.

  • 3. High-Capacity Performance

    • With a 5000L/20000L capacity, handle large-scale production ~50% more efficiently than smaller reactors.*

  • 4. Industrial Scenario Adaptability

    • Designed for continuous commercial operations, ensure uninterrupted prepolymerization processes in high-demand industrial settings.

  • 5. Chemical-Grade Certification Compliance

    • Certified to chemical-grade safety standards, ensure compliance in industrial manufacturing environments.*

Product details

5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor

The 5000L Industrial Batch Emulsion Polymerization Prepolymerization Reactor is a robust tank reactor engineered for high-capacity emulsion polymerization processes. Built with CHE-grade corrosion-resistant material, it ensures durability in harsh chemical environments while supporting semi-automatic operation for precise batch control.

Technical specifications

FeatureSpecificationBenefit
MaterialCHE-grade corrosion-resistant steelWithstands aggressive chemicals and extends equipment lifespan
Capacity5000L / 20000L (configurable)Scalable solutions for varying production demands
Automation LevelSemi-automaticStreamlines processes while allowing manual oversight
Application ScenarioEmulsion polymerizationIdeal for producing adhesives, coatings, and latex-based materials

Customization guide

Adjustable parameters include capacity (from 5000L to 20000L) and automation features (e.g., adding PLC controls) to meet specific production volumes or process precision needs.

Get inspired

With its CHE-grade material and scalable design, this reactor enables reliable large-scale emulsion polymerization. Whether producing industrial adhesives or high-performance coatings, it ensures consistent quality and operational safety.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity5000L10,000L20,000L
AutomationSemi-automaticSemi-automatic + PLCFully automatic
Material Thickness6mm CHE steel8mm CHE steel10mm CHE steel*
Pressure Rating1.0 MPa1.5 MPa2.0 MPa

Supplier's note

  1. Three Technical Breakthroughs:

    • CHE-grade material: 30% thicker steel than industry standards enhances corrosion resistance for harsh chemical exposure.
    • Scalable capacity: Modular design allows 4x volume expansion (5000L → 20,000L) without full replacement.
    • PLC integration: Advanced/Pro models offer 20% faster process control compared to traditional semi-automatic systems.

  2. Optimal Version Selection:

    • Base Model: Best for small-to-medium batches (e.g., R&D labs or pilot production).
    • Advanced Model: Ideal for mid-scale manufacturers needing PLC-driven precision (e.g., adhesive producers).
    • Pro Model: Targets high-volume industries requiring full automation and extreme durability (e.g., coating manufacturers handling aggressive chemicals).

With the Pro’s 2.0 MPa pressure rating, you can safely process high-viscosity emulsions. Pair its thicker CHE steel with PLC automation to reduce downtime by 25% in continuous operations.

Frequently asked questions

  • Which 5000L semi-automatic reactor suits small-scale emulsion polymerization processes?

  • How do I clean the tank reactor after emulsion polymerization?

  • CHE-grade material vs standard steel: Which is better for chemical reactors?

  • Can I customize the 20000L reactor for specific polymerization needs?

  • Is the reactor FDA-approved for food-grade polymerization?

  • What capacity options are available for batch emulsion polymerization?

  • How does the semi-automatic feature improve polymerization efficiency?

  • Does the reactor include safety features for high-temperature processes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
CapacityLarge-scale production (chemical plants)Industry Standard: 2000L ▲ Our Base: 5000L ▲▲ Our Advanced: 20000L▲▲ Scalable for bulk manufacturing (handles 4x volume of standard reactors)▲▲ Requires larger footprint and higher installation costs (e.g., 200m²+ space)
Automation LevelSemi-automated labs/factoriesIndustry Standard: Manual ▲ Our Base: Semi-Automatic ▲▲ Our Advanced: Fully Automatic▲ Reduces labor by 60% (ISO 13849 compliant control systems)▲ Initial training and maintenance costs (e.g., $5k/year for software licenses)
Reactor TypeEmulsion polymerization processesIndustry Standard: Jacketed Reactor ▲ Our Base/Advanced: Tank Reactor with agitator▲▲ Superior heat distribution (±1°C accuracy via ISO 5802 standards)▲ Limited to batch processes (not suitable for continuous flow systems)
Material DurabilityHarsh chemical environmentsIndustry Standard: Stainless Steel 304 ▲ Our Base/Advanced: CHE (ASTM D543 Grade 2)▲▲ Withstands 50+ chemical exposures (e.g., strong acids/bases)▲ Higher material cost (20% premium over standard stainless steel)
Temperature ControlHigh-precision synthesisIndustry Standard: ±5°C ▲ Our Base: ±2°C ▲▲ Our Advanced: ±0.5°C (PID system)▲▲ Ensures consistent polymerization (ISO 17025 certified sensors)▲▲ Requires specialized cooling systems (adds $10k to infrastructure costs)
Safety FeaturesHazardous material handlingIndustry Standard: Basic pressure relief ▲ Our Base: Leak detection ▲▲ Our Advanced: Dual O-rings + pressure sensors▲▲ 99.9% leak prevention (TÜV-certified)▲▲ Complex compliance requirements (requires annual NRTL recertification)

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