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  • 500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
  • 500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
  • 500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
  • 500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
  • 500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
  • 500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle
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500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle

  • >= 10 Pieces
    $148.50

Customization:

Customized logo（Min.Order: 500 pieces）
Customized packaging（Min.Order: 500 pieces）
Graphic customization（Min.Order: 500 pieces）
View product details

500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Manual Service Disconnect: Enables safe isolation of Plug-in Hybrid Electric Vehicle (PHEV) systems during maintenance, supporting up to 500A rated current (available in 200A/400A configurations).
  • IP67 Protection: Dust- and waterproof design ensures reliability in harsh environments, safeguarding internal components against moisture and debris.
  • Fuse Integration & Front Mount Receptacle: Combines overcurrent protection with a user-friendly front-access design for easy installation and servicing.

Key features

  • 1. Corrosion-Resistant Metal Construction

    • With a corrosion-resistant metal body, ensure reliable performance in harsh outdoor environments while protecting internal components from moisture and chemical exposure*.

  • 2. Tool-Free Manual Disconnection

    • With a snap-on design and manual service disconnect mechanism, quickly and safely service PHEV systems without tools, streamlining maintenance compared to traditional bolted connectors*.

  • 3. High-Capacity 500A Performance

    • With a rated current of 500A, handle high-power PHEV systems up to 50% higher than conventional 200–400A models, ensuring compatibility with demanding automotive applications*.

  • 4. IP67 Protection for Harsh Environments

    • With an IP67 rating, operate reliably in dusty or wet conditions, such as undercarriage installations, outperforming non-sealed connectors prone to environmental damage*.

  • 5. Front-Mount Design for Easy Access

    • With a front-mounted receptacle and modular snap-on enclosures, access critical components without disassembling the entire system, ideal for commercial or industrial maintenance workflows*.

Product details

500A MSD Manual Service Disconnect for Servicing PHEV System Plug With Fuse and Front Mount Receptacle

The 500A MSD Manual Service Disconnect is a ruggedized electrical connector designed for servicing Plug-in Hybrid Electric Vehicle (PHEV) systems. Featuring an IP67 rating, modular snap-on enclosures, and integrated thermal management, it ensures reliable performance in harsh environments while enabling quick assembly/disassembly for maintenance.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialDurable ABS plastic with UV resistanceOutdoor/industrial environments
Connector TypeReceptacle with front mountSecure PHEV battery/plug connections
IP RatingIP67 (dust/waterproof)Harsh conditions like automotive workshops
Rated Current200A, 400A, 500AHigh-power PHEV systems
DesignCompact snap-on enclosuresRapid assembly for service technicians
Thermal ManagementInternal heat sink (high-temp polymer)Dissipating heat in high-current scenarios

Customization guide

Adjustable parameters include:

  • Material composition (e.g., chemical-resistant polymers for corrosive environments)
  • Color/finish (custom branding or safety color-coding)
  • Current rating (tailored to specific PHEV system requirements)

Get inspired

With its IP67 protection and snap-on design, this disconnect is ideal for PHEV technicians needing fast, reliable service access. The integrated heat sink ensures stable performance even under 500A loads, while modular components simplify upgrades or repairs.

Choose your model

ParameterBase Model (200A)Advanced Model (400A)Pro Model (500A)
Rated Current (A)200400500
Thermal EfficiencyStandard+20% vs Base+40% vs Base*
Assembly Speed10 mins5 mins (snap-on)3 mins (toolless)
Weight (kg)2.53.03.5

Supplier's note

  1. Three Technical Breakthroughs:

    • IP67 Protection: Ensures operation in water/dust environments, critical for outdoor PHEV servicing.
    • Snap-on Design: Reduces assembly time by 50% compared to threaded connectors, boosting technician efficiency.
    • Heat Sink Integration: Maintains stable performance at 500A, avoiding thermal throttling in high-load scenarios.

  2. Optimal Version Selection:

    • Base Model (200A): Ideal for low-to-medium power PHEV systems or testing environments.
    • Advanced Model (400A): Suitable for commercial PHEV fleets requiring frequent high-current servicing.
    • Pro Model (500A): Designed for heavy-duty industrial PHEV systems, offering triple the thermal resistance of industry benchmarks. With its toolless assembly, it’s perfect for field technicians needing rapid disconnect/reconnect.

*Pro Model thermal efficiency exceeds industry standards by 30% due to advanced heat sink geometry.

Frequently asked questions

  • Which 500A MSD Service Disconnect model suits PHEV systems with high current demands?

  • How do I clean and maintain the 500A MSD Service Disconnect’s frothing nozzle?

  • Plastic vs Metal Enclosures: Which is better for PHEV Service Disconnects?

  • Can I customize the 500A MSD Service Disconnect’s color or mounting style?

  • Is the 500A MSD Service Disconnect certified for automotive use?

  • How does the 500A MSD handle heat dissipation during prolonged use?

  • What installation methods work with the front mount receptacle design?

  • What safety features does the 500A MSD Service Disconnect include?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
High Current RatingEV Charging Stations, Industrial EquipmentIndustry: 150A ▲▲ Base: 200A ▲▲▲ Advanced: 400A (IEC 60947-3)Supports heavy-duty power demands (e.g., 400A for ultra-fast charging)Larger size, higher cost for advanced tiers
IP67 WaterproofingOutdoor EV Chargers, Marine SystemsIndustry: IP54 ▲▲▲ Base/Advanced: IP67 (1m immersion for 30min, IEC 60529)Withstands harsh environments (e.g., rain, dust)Requires careful sealing for full protection
Fuse-Protected DesignCritical Safety SystemsIndustry: No built-in fuse ▲▲▲ Base/Advanced: 400A fuse (UL 248-13)Automatic disconnection during overcurrent (e.g., 400A fault protection)Requires fuse replacement after tripping
Front-Mount ReceptacleFrequent Maintenance AccessIndustry: Rear-mount ▲▲▲ Base/Advanced: Tool-free front access (EN 60529)Quick service without full disassembly (e.g., 30-second plug removal)Less secure in high-vibration environments
PHEV-Specific InterfaceHybrid Vehicle MaintenanceIndustry: Generic connectors ▲▲ Base/Advanced: PHEV plug compatibility (SAE J1772)Tailored for PHEV systems (e.g., 500A MSD for plug servicing)Limited to specific vehicle types
Integrated Thermal ManagementHigh-Heat ApplicationsIndustry: Passive cooling ▲▲▲ Base/Advanced: Heat sink (ISO 10743)Reduces thermal stress (e.g., 20% lower component temperatures)Adds weight and bulk to the enclosure

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