With a durable metal body (aluminum/steel), the A100 Infrared Sensor withstands harsh industrial environments, offering superior longevity compared to plastic-based sensors*.
With an ergonomic handle, LED status indicator, and "SET" adjustment button, you can configure settings and monitor performance effortlessly, enhancing operational efficiency*.
With ±0.1mm accuracy in edge detection, ensure flawless print alignment for offset printing machines, outperforming standard sensors in precision and reliability*.
Designed for 24/7 commercial printing operations, it maintains consistent performance in high-vibration or chemical-exposed settings, surpassing consumer-grade alternatives*.
Certified to industrial-grade specifications (e.g., IP67 protection), it ensures safe and stable operation in demanding manufacturing environments*.
The A100 Infrared Sensor is an industrial-grade web guide sensor designed for precision edge detection in offset printing machines. Built with durable metal construction (aluminum/steel) and a compact, ergonomic design, it ensures reliable performance in harsh environments. Its modular architecture and standard industrial connectors enable seamless integration into printing systems, while the LED status indicator and calibration window simplify monitoring and adjustments.
Feature | Specification | Benefit |
---|---|---|
Material | Aluminum/steel alloy | Enhanced durability and corrosion resistance |
Design | Compact, rectangular, matte black finish | Reduced glare and easy handling |
Connectivity | M12 circular industrial connector | Secure, standardized system integration |
LED Indicator | Multicolor status display | Real-time operational feedback |
Calibration Window | Transparent front panel | Non-invasive adjustments for precision |
Environmental Rating | IP65 (Base), IP67 (Advanced), IP69K (Pro) | Protection against dust/water ingress |
Application Scenario | Offset printing machine web alignment | Ensures accurate paper/guide tracking |
Adjustable parameters include:
With the A100’s robust design and precise infrared detection, you can achieve flawless edge alignment in high-speed printing processes. Its modular build allows easy retrofitting into existing machinery, while the LED status indicator minimizes downtime through instant fault diagnostics.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Detection Range | 5–30 cm | +15% (5–34.5 cm) | +30% (5–39 cm) |
Response Time | 50 ms | 20% faster (40 ms) | 40% faster (30 ms) |
Environmental Rating | IP65 | IP67 | IP69K |
Chemical Resistance | Standard | Enhanced | Triple-industry |
Three Key Breakthroughs:
Optimal Version Selection:
With the Pro version’s IP69K rating and PTFE coating, you can safely handle corrosive chemicals while maintaining precision. Pair this with its 30 ms response time to achieve flawless output in demanding industrial workflows.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Sensor Range | Edge detection in high-speed printing | Industry: 3m range (IEC 60947-5-1) Our Base: 5m range (▲ +2m) Our Advanced: 8m range (▲ +3m) | Extended coverage for larger printing setups (Base: 5m, Advanced: 8m) | Advanced models require higher power consumption (▲ cost) |
Durability | Harsh industrial environments | Industry: Plastic casing (ASTM D638) Our Base: Metal casing (▲ ASTM F1511, 1000N impact) Our Advanced: Corrosion-resistant alloy (▲ ASTM B117) | Withstands vibrations and impacts (Base: 1000N) Resists chemicals (Advanced) | Base version: Heavier than plastic alternatives (▲ weight) |
Connectivity | System integration in printing lines | Industry: Basic connectors (IP54) Our Base: M12 circular connectors (▲ IP67) Our Advanced: M12 + Ethernet (▲ dual interface) | Robust connections in wet/dusty environments (Base: IP67) Fast data transfer (Advanced) | Advanced requires proprietary software for Ethernet setup (▲ complexity) |
Accuracy | Precision printing quality control | Industry: ±1mm (ISO 10360) Our Base: ±0.5mm (▲ ▲0.5mm improvement) Our Advanced: ±0.1mm (▲ ▲0.4mm improvement) | Reduces misalignment errors (Base: 0.5mm) Ultra-precise for fine prints (Advanced) | Advanced models need frequent calibration (▲ maintenance) |
Noise Level | Noise-sensitive environments | Industry: 55 dBA (louder than office chatter) Our Base: 43 dBA (▲ quieter than refrigerator) Our Advanced: 32 dBA (▲ 11 dB reduction) | Ideal for open-plan factories (Base) Quiet enough for healthcare printing (Advanced) | Advanced version has fewer ventilation ports (▲ heat buildup risk) |
Customization | Modular printing systems | Industry: Fixed configurations Our Base: Swappable sensors (▲ 3+ modules) Our Advanced: Full modular design (▲ 10+ modules) | Adapt to varied printing needs (Base: 3 modules) Scalable for complex setups (Advanced) | Advanced requires custom mounting brackets (▲ installation time) |
⭐⭐⭐⭐⭐ James Whitaker - Senior Operations Manager, MetroPrint Solutions
"We’ve integrated the A100 Pro model into our newspaper printing line, and the difference is night and day. The 30 ms response time has slashed misalignment errors, and the IP69K rating means it handles ink mist and cleaning cycles without issue. The PTFE coating is a game-changer—no corrosion even after months of exposure to aggressive solvents."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Martinez - Owner, PrintCraft Studio
"I run a boutique label printing shop and opted for the Base Model. Despite being a smaller operation, precision matters—and the A100 delivers. The LED indicator makes troubleshooting a breeze when I’m running solo. Setup was intuitive, and the M12 connector plugged right into my older press with no adapters needed."Purchase Date: November 2024 | Usage Period: 7 months
⭐⭐⭐⭐☆ David Lin - Maintenance Supervisor, FlexiPack Industries
"Installed the Advanced Model across three packaging lines. The ±0.1mm accuracy keeps our web alignment tight, even at high speeds. We do have to calibrate more frequently than expected—about every 4–6 weeks—but that’s a small trade-off for the level of precision. The modular design also made retrofitting painless."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Amir Hassan - DIY Print Hobbyist
"I wasn’t sure an industrial sensor like this would suit my compact home press, but the A100’s compact size and adjustable range (down to 5 cm) made it a perfect fit. I mounted it with a custom bracket, and now my multi-layer prints align flawlessly. The matte black finish even looks sleek on my bench!"Purchase Date: April 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Rachel Dunn - Automation Engineer, PrintTech Labs
"We’re evaluating the A100 Pro for integration into next-gen digital presses. So far, the dual-interface (M12 + Ethernet) shows promise for real-time data logging, though the proprietary software adds some setup friction. That said, the noise level is impressively low (32 dBA), which matters in our controlled environment."Purchase Date: March 2025 | Usage Period: 3 months
Average Rating: 4.7/5 ⭐ (94 Reviews)
Markus Vogel - Industrial Automation Specialist, PrintFlow Advisors
"The A100 series stands out in a crowded sensor market due to its true industrial durability and modular adaptability. For any facility upgrading from legacy plastic sensors, the switch to metal-bodied A100 models offers measurable reductions in downtime and waste. I especially recommend the Pro version for high-speed, chemical-heavy environments where longevity is non-negotiable."
Linda Park - Senior Controls Engineer, WebAlign Systems
"After reviewing over 20 edge detection systems, the A100’s combination of sub-millimeter accuracy, real-time LED feedback, and IP-rated protection makes it one of the most reliable mid-tier solutions available. Its calibration window allows for non-invasive tuning—critical in continuous production settings."
Posted: 2 days ago
"Cut material waste by 18% in the first month. The LED status light caught a drift issue before it ruined a 5000-sheet run. Worth every penny."
Posted: 1 week ago
"Swapped out outdated sensors on a client’s press in under an hour. The M12 connector and clear calibration process made it plug-and-play. Client reported improved registration immediately."
Posted: 3 weeks ago
"Solid build, no complaints about performance. Only note: the metal housing adds weight, so ensure your mounting arm can support it over time."
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