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  • Activated Carbon Block Extruder Machine
  • Activated Carbon Block Extruder Machine
  • Activated Carbon Block Extruder Machine
  • Activated Carbon Block Extruder Machine
Activated Carbon Block Extruder Machine
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Activated Carbon Block Extruder Machine

  • >= 1 Pieces
    $12,000

Customization:

Customized logo（Min.Order: 1 pieces）
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Activated Carbon Block Extruder Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Production of Activated Carbon Blocks: Precisely extrudes and forms high-density activated carbon blocks for water filtration systems, ensuring consistent quality and efficiency.
  • Automated Material Handling: Integrates conveyor belts, hoppers, and modular processing units to streamline material flow, reducing manual intervention and enhancing production speed.

Key features

  • 1. Corrosion-Resistant Material Technology

    • With a stainless steel and PE construction, ensure long-lasting durability in harsh industrial environments. The corrosion-resistant stainless steel body and chemical-resistant PE components outperform traditional carbon steel models*, reducing maintenance needs and extending equipment lifespan.

  • 2. Smart Interactive Design

    • With a touchscreen interface and multi-program presets, customize extrusion parameters for different activated carbon block specifications effortlessly. Pre-set programs reduce setup time by up to 30% compared to manual models*, streamlining production workflows.

  • 3. High-Performance Output

    • With a high-speed extrusion system, achieve output rates of up to 500 kg/hour—20% faster than traditional extruders*. The modular conveyor design ensures seamless integration into existing production lines for uninterrupted operation.

  • 4. Versatile Scenario Adaptability

    • With a modular design adaptable to both small-batch prototyping and large-scale production, optimize operations for diverse water treatment needs. The compact footprint and adjustable processing units suit both commercial and industrial applications*.

  • 5. Compliance with Safety Standards

    • Constructed with food-grade stainless steel and eco-friendly PE materials, meet NSF/ANSI 61 certification requirements for safe water treatment applications. The sealed design minimizes dust leakage, exceeding basic hygiene standards in industrial settings*.

Product details

Activated Carbon Block Extruder Machine

The Activated Carbon Block Extruder Machine is a high-efficiency industrial solution for producing uniform activated carbon blocks, designed for water treatment applications. Built with durable stainless steel and steel components, it ensures longevity in corrosive environments. Its modular design allows customization for diverse production needs, while advanced automation reduces manual intervention.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionStainless steel, steel, PE (for wear parts)Corrosion resistance and easy maintenance.
Automation LevelProgrammable control unit with digital displayPrecise process monitoring and adjustment.
Extrusion Capacity500–2000 kg/h (adjustable)Scalable output to meet production demands.
Safety FeaturesEnclosed design with emergency stopMinimizes operational hazards.
Warranty Period2 yearsComprehensive post-sale support.

Customization guide

Adjustable parameters such as extrusion speed (5–30 rpm) and block density (0.8–1.5 g/cm³) allow customization to meet specific water filtration requirements. Modular components enable easy integration into existing production lines.

Get inspired

With its robust stainless steel frame and PE wear-resistant parts, this extruder ensures consistent block quality even under heavy use. The programmable control system simplifies setup for different carbon mixtures, making it ideal for both small-scale and industrial water treatment projects.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity500–1000 kg/h1000–1500 kg/h1500–2000 kg/h*
Automation LevelSemi-automaticFully programmableAI-driven optimization
Material ResistanceStandard corrosionEnhanced chemicalMilitary-grade PE
Control SystemBasic touchscreenIndustrial-grade PLCCloud-connected IoT
Maintenance AccessibilityManual disassemblyTool-free modulesSelf-diagnostic sensors

Supplier's note

  1. Technical Breakthroughs:

    • Stainless Steel Construction: Reduces downtime in harsh chemical environments by 40% compared to carbon steel.
    • Modular Design: Allows 20% faster setup than traditional extruders by swapping components.
    • AI-Driven Pro Model: Achieves 98% block density consistency, exceeding industry-standard 92%.

  2. Optimal Version Selection:

    • Base Model: Ideal for small water treatment plants needing cost-effective entry-level production.
    • Advanced Model: Best for mid-scale facilities requiring programmable automation and moderate chemical resistance.
    • Pro Model: Targets industrial users demanding high throughput (2000 kg/h) and extreme durability, such as in wastewater treatment plants.

With the Pro version’s military-grade PE components, you can handle abrasive carbon mixtures 3x longer than standard models. Pair this with its cloud-connected controls to remotely monitor production metrics, ensuring seamless integration into smart factories.

Frequently asked questions

  • Which activated carbon block extruder model suits small-scale water treatment facilities?

  • How to clean and maintain the stainless steel components of the extruder machine?

  • Stainless Steel vs Carbon Steel: Which material is better for the extruder's durability?

  • Can the extruder machine be customized for different activated carbon blends?

  • Is the activated carbon block extruder FDA or NSF certified for water treatment use?

  • How does the extruder machine improve production efficiency in water treatment plants?

  • What makes the stainless steel construction of this extruder superior for industrial use?

  • Can this extruder machine be scaled for larger water treatment operations?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial Water Treatment PlantsIndustry: Carbon Steel ▲ Base: 304 Stainless Steel (ASTM A240) ▲ Advanced: 316L Stainless (ASTM A276)Base: Resists corrosion in mild chemicals; Advanced: Withstands chloride corrosion (seawater applications)Advanced: 20% higher cost due to premium alloy
Automation LevelAutomated Production LinesIndustry: Manual Controls ▲ Base: PLC (ISO 13849) ▲ Advanced: AI-Driven (IEC 61131)Base: Reduces manual labor by 30%; Advanced: Self-optimizes parameters for energy efficiencyAdvanced: Requires trained technicians for setup
Extrusion PressureHigh-Density Carbon Block ProductionIndustry: 300 PSI ▲ Base: 500 PSI (ASTM D2290) ▲ Advanced: 800 PSI (ASTM E4)Base: Processes abrasive materials; Advanced: Achieves 40% higher output densityAdvanced: 15% higher energy consumption
Noise LevelResidential Water Treatment FacilitiesIndustry: 85 dBA ▲ Base: 75 dBA (OSHA 1910.95) ▲ Advanced: 65 dBA (ISO 1999:2013)Advanced: Quieter than a refrigerator (43 dBA ▲ Base: 75 dBA ▲ Industry: 85 dBA)Advanced: Complex noise-dampening design increases maintenance
Warranty PeriodLong-Term Industrial UseIndustry: 1 year ▲ Base: 2 years ▲ Advanced: 3 years (under normal operation)Advanced: 50% longer coverage for critical componentsIndustry-standard warranties often exclude misuse
Maintenance AccessibilityFrequent Maintenance WorkshopsIndustry: Non-modular ▲ Base: Modular (ISO 14757) ▲ Advanced: Quick-Access PanelsBase: 50% faster part replacement; Advanced: Reduces downtime by 40%Base: Requires disassembly for minor repairs

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