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Adhesive Making Machine Hot Melt Glue Production Line Uotput Reactor For Hot Melt Adhesive Web Film For Tufting Products

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Hot Melt Adhesive Production: Designed to manufacture high-quality hot melt adhesives for web film applications in tufting products, enabling precise mixing, heating, and chemical reactions in a controlled environment.
  • Reaction Kettle Functionality: Equipped to handle large-scale batch processing (capacities from 100L to 5000L) with manual operation, ensuring accurate temperature and pressure control for optimal adhesive formulation.

Key features

  • 1. Material Technology

  • With a corrosion-resistant stainless steel body, you can ensure durability in high-temperature adhesive production environments.

  • 2. Interactive Design

  • With modular flange connections, you can easily integrate the reactor into existing production lines or customize setups for specific adhesive processes.

  • 3. Performance Parameters

  • With capacities up to 5000L, you can meet large-scale production demands for hot melt adhesive, offering 2-4x greater output than standard 500L models*.

  • 4. Scenario Solutions

  • Designed for continuous operation, you can ensure uninterrupted production in commercial adhesive manufacturing, ideal for tufting product applications.

  • 5. Certification Standards

  • With food-grade stainless steel construction, you can comply with safety standards for adhesive production in regulated industries like textiles or packaging*.

Product details

Adhesive Making Machine Hot Melt Glue Production Line Uotput Reactor For Hot Melt Adhesive Web Film For Tufting Products

The Adhesive Making Machine Hot Melt Glue Production Line Output Reactor is a robust industrial solution designed for manufacturing hot melt adhesives and web films for tufting products. Built with corrosion-resistant stainless steel and modular design, it offers customizable capacities (100L–5000L) to meet diverse production needs. Its manual operation ensures precise control, while safety features like pressure relief valves and temperature sensors guarantee reliable performance in demanding environments.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless Steel (304/316)Withstands harsh chemicals, high temperatures, and pressure in adhesive production.
Capacity100L, 1000L, 2000L, 5000LScalable for small-batch prototyping to large-scale industrial manufacturing.
Power120WEfficient energy consumption for continuous operation.
Voltage380VCompatible with standard industrial power systems.
TypeReaction KettleOptimized for batch mixing and heating of adhesives.
AutomationManual GradeIdeal for controlled processes requiring operator oversight.

Customization guide

Adjustable parameters include:

  • Capacity: Choose from 100L to 5000L to match production volume.
  • Material Thickness: Customize stainless steel grades (e.g., 304 vs. 316) for chemical resistance or high-pressure applications.
  • Connection Ports: Add flanges or valves to integrate with existing processing lines.

Get inspired

With its durable stainless steel construction and modular design, this reactor is perfect for creating high-quality hot melt adhesives. Whether producing web films for tufting carpets or crafting industrial adhesives, this reactor ensures precision and scalability.

Choose your model

ParameterBase Model (100L)Advanced Model (1000L/2000L)Pro Model (5000L)
Capacity100L1000L–2000L5000L
Pressure Rating1.0 MPa+20% (1.2 MPa)+40% (1.4 MPa)*
Temperature Range0–250°C0–280°C0–300°C
AutomationManualSemi-AutomaticFully Automated

Supplier's note

  1. Technical Breakthroughs:

    • Material Upgrades: The Pro Model’s 316-grade stainless steel provides 50% better corrosion resistance than standard 304 steel, ideal for aggressive chemical adhesives.
    • Pressure Tolerance: Advanced and Pro Models feature reinforced welds, enabling safe operation at pressures 20–40% higher than industry benchmarks.
    • Temperature Control: The Pro Model’s PID controller ensures ±1°C accuracy, reducing waste in high-precision adhesive formulations.
  2. Version Selection Guidance:

    • Base Model (100L): Ideal for small-scale R&D or pilot production requiring manual oversight.
    • Advanced Model (1000L/2000L): Best for mid-sized manufacturers needing semi-automation and higher pressure tolerance for industrial adhesives.
    • Pro Model (5000L): Suited for large-scale production facilities requiring full automation, extreme temperature control, and handling aggressive chemicals.

With the Pro Model’s 300°C temperature range, you can produce high-viscosity adhesives for tufting products 20% faster than traditional reactors. Pair its corrosion-resistant material with automated controls to ensure consistent quality in 24/7 operations.

Frequently asked questions

  • Which model of the Adhesive Making Machine Hot Melt Glue Production Line suits small-scale tufting product manufacturers?

  • How do I maintain the stainless steel reactor tank of the Hot Melt Glue Production Line?

  • Stainless Steel vs. Carbon Steel Reactors: Which is better for hot melt adhesive production?

  • Can the Hot Melt Glue Production Line Reactor be customized for tufting-specific adhesives?

  • Is the Hot Melt Adhesive Reactor compliant with industrial safety standards?

  • What capacity should I choose for a medium-sized hot melt adhesive production facility?

  • Does the Hot Melt Glue Production Line require 380V power for energy efficiency?

  • Can the reactor handle both manual and automated adhesive production processes?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Manual Reaction Kettle (Industry Standard)Small-scale production, academic labsManual operation, 500L capacity, carbon steel (ASTM A36), 220V, 150W powerLower upfront cost, simpler maintenanceLabor-intensive, limited scalability, prone to corrosion over time
Our Base Model (Manual, 100L)Small batch prototyping, R&DManual operation, 100L capacity, 304 stainless steel (ASTM A240), 380V, 120W (▲ 20% lower power vs industry)Energy-efficient, corrosion-resistant, industrial voltage compatibilitySmaller capacity, manual labor requirement
Our Advanced Model (Automated, 5000L)Large-scale industrial productionAutomated controls (▲), 5000L capacity (▲ 2.5× industry’s 2000L), 304 stainless steel, 380VHigh throughput, reduced human error, industrial-grade scalabilityHigher upfront cost, requires skilled operators
Stainless Steel Reactor (Industry Standard)Chemical/pharma processing304 stainless steel (ASTM A240), 2000L capacity, manual operation, 220VCorrosion resistance, durabilityHigher material cost, limited automation
High-Capacity Industry ReactorMass production linesAutomated, 2000L capacity, carbon steel, 380V, 200W powerLarger output volume, suited for continuous processesHigher energy consumption, requires specialized facilities
Customizable Reactor (Ours)Modular systems, tailored processes100L–5000L customizable capacities, flange attachments (ISO 9001 compliant)Flexible configurations, adaptable to diverse processes, modular integrationLonger lead times for custom builds, higher cost for non-standard sizes

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