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Ailin Automatic Electrostatic Powder Coating Spray Painting Line Chain Powder Coating Line Powder Coating Production Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Electrostatic Powder Coating: Designed to apply even, high-quality powder coatings to steel substrates using electrostatic spray technology, ensuring precise adhesion and minimal waste.
  • Integrated Curing Process: Features a dedicated curing oven to melt and solidify the coating, delivering durable, corrosion-resistant finishes with consistent thickness and appearance.

Key features

  • 1. Advanced Electrostatic Spray Technology

  • Material Technology

  • 2. Fully Automated Workflow

  • Interactive Design

  • 3. High-Speed Curing Efficiency

  • Performance Parameters

  • 4. Eco-Friendly Industrial Solution

  • Scenario Solutions

  • 5. CE-Certified Safety & Compliance

  • Certification Standards

Product details

Ailin  Automatic  Electrostatic Powder Coating Spray Painting Line Chain Powder Coating Line Powder Coating Production Line

The Ailin Automatic Electrostatic Powder Coating Spray Painting Line is a high-performance industrial system designed for efficient, durable powder coating of metal parts. Certified to CE standards, it combines automation, precision electrostatic spray technology, and a streamlined process flow to deliver consistent results on steel substrates. With a 1-year warranty, this robust production line reduces environmental impact while ensuring compliance with safety and quality benchmarks.

Technical specifications

FeatureSpecificationBenefit
CertificationCE CertifiedEnsures safety and compliance with EU standards
Coating TechnologyElectrostatic SprayAchieves uniform coverage on complex geometries
Conveyor SystemChain Conveyor (Adjustable Speed)Supports continuous production in automotive/hardware manufacturing
Curing OvenTemperature Range: 180–220°CEnsures full curing for corrosion-resistant finishes
Filter SystemHEPA-grade Powder RecoveryRecovers 98% of excess powder, reducing waste
Automation LevelSemi-Automated (Manual Loading)Streamlines workflow for medium-scale production
Substrate CompatibilitySteel (Thickness: 0.5–5mm)Ideal for automotive parts, hardware, and industrial components

Customization guide

Adjustable parameters include conveyor speed (0.5–3 m/min), spray distance (15–30 cm), and oven dwell time (5–20 mins) to meet specific production needs. For example, reduce conveyor speed for thicker coatings on heavy-duty machinery parts.

Get inspired

Transform your manufacturing process with Ailin’s powder coating line. With minimal VOC emissions and zero runoff waste, this system aligns with eco-conscious standards while delivering industrial-grade durability. Perfect for businesses seeking to automate coating without compromising on quality.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Coating Thickness40–80 µm40–120 µm (+50%)40–150 µm (+87.5%)
Conveyor Speed0.5–2 m/min0.5–2.5 m/min0.5–3 m/min
Oven Temperature Range180–200°C180–210°C180–220°C
Automation LevelSemi-AutomatedFully Automated*Fully Automated + IoT
Filter Efficiency95% Recovery97% Recovery98% Recovery

Supplier's note

  1. Three Technical Breakthroughs:

    • Electrostatic Spray Technology: Reduces overspray by 30% compared to traditional methods, ensuring precise adhesion.
    • Modular Conveyor Design: Adjustable speed and length accommodate parts up to 5m long, expanding application flexibility.
    • Smart Filter System: Recovers 98% of powder, cutting material costs by 20% versus industry averages.
  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops or low-volume production (e.g., hardware manufacturing). With its 40–80 µm coating range, it meets basic durability needs.
    • Advanced Model: Suited for medium-scale operations requiring faster throughput (e.g., automotive parts). The +50% thicker coating accommodates heavy-duty applications.
    • Pro Model: Best for high-volume industries like construction equipment manufacturing. Its IoT integration enables real-time monitoring, while the 220°C oven ensures superior curing for extreme corrosion resistance.

*With the Pro Model’s IoT-enabled controls, you can remotely adjust oven parameters, ensuring optimal curing even in fluctuating factory conditions.

Frequently asked questions

  • Which powder coating line suits small-scale metal part production?

  • How to maintain the chain conveyor system for optimal efficiency?

  • Powder coating vs liquid paint: Which is better for steel substrates?

  • Can the curing oven be customized for temperature-sensitive parts?

  • What certifications ensure the system’s safety and quality?

  • Does the system handle irregularly shaped metal parts?

  • How does the powder filter system reduce environmental impact?

  • Is the electroplating technology integrated into the coating process?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Coating Adhesion StrengthIndustrial equipment manufacturingIndustry Standard: 3 MPa (ASTM D903)
Our Base: 4.5 MPa
Our Advanced: 5.5 MPa▲▲
▲▲ Advanced: 50% stronger adhesion for corrosion resistance in harsh environmentsHigher material costs compared to standard systems
Transfer EfficiencyHigh-volume automotive parts productionIndustry Standard: 70%
Our Base: 85%▲
Our Advanced: 95%▲▲
▲▲ Advanced: 30% less powder waste, reducing material costs by $0.15/unitInitial investment 20% higher for electrostatic optimization
Energy ConsumptionEco-conscious manufacturing facilitiesIndustry Standard: 50 kW/h
Our Base: 45 kW/h▲
Our Advanced: 38 kW/h▲▲
▲▲ Advanced: 24% lower energy costs annuallySlightly slower curing time (15% longer cycle) for energy savings
Noise LevelUrban factories with strict regulationsIndustry Standard: 80 dB(A)
Our Base: 75 dB(A)▲
Our Advanced: 68 dB(A)▲▲
▲▲ Advanced: Quieter than a refrigerator (68 dB vs 45 dB avg)Premium sound-dampening materials increase upfront cost by 15%
Safety ComplianceExport-oriented manufacturersIndustry Standard: CE certification
Our Base: CE + RoHS▲
Our Advanced: CE + RoHS + UL▲▲
▲▲ Advanced: Meets global standards for EU/US marketsCertification process adds 2–3 months to delivery timeline
Warranty PeriodLong-term investment buyersIndustry Standard: 1 year
Our Base: 1 year
Our Advanced: 2 years▲
Advanced: 100% coverage for critical components for double the durationExtended warranty increases purchase price by 8%

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